Christian Zabala Castro
Gurabo,Puerto Rico
Summary
Accomplished Sr. Manufacturing Supervisor with a proven track record at Medtronics, Inc., excelling in lean manufacturing and continuous improvement. Expert in enhancing labor efficiency and spearheading innovative processes, demonstrating exceptional leadership and conflict resolution skills. Achieved significant advancements in automation, contributing to competitive success and safety enhancements.
Overview
9
9
years of professional experience
1
1
Certification
Work History
Sr. Manufacturing Supervisor
Medtronics, Inc.
Juncos, Puerto Rico
12.2023 - Current
- Evaluated and assessed personnel to identify potential hazard observations and near misses to secure a safe environment for all employees.
- Analyzed the Work Order and completed all tasks to close them.
- Recruited qualified personnel for Synergy Auto Line start-up in all positions required. (Supervisors, Team Leaders, Materials Handlers, Machine Operators, and Assemblers)
- Calculated head count, cycle times, and labor efficiency based on AOP projections plan.
- Monitored inventory levels to ensure that adequate supplies were available for production needs.
- Manage the financial accruals, and prevent negative variances.
- Promote continuous improvement and develop innovative processes to stay competitive.
- Analyzed the labor efficiency data to improve and generate savings on our labor rate cost.
- Identified opportunities in the Automation Process and promoted a new standard to reduce waste.
- Provided guidance and leadership to subordinate supervisors and operators on the assembly line.
Manufacturing Supervisor
Medtronics, Inc.
Juncos, Puerto Rico
01.2018 - 12.2023
- Delegated tasks to multiple employees while maintaining efficient workplace.
- Directed and coordinated production activities, encouraging employees to meet specifications.
- Monitored production performance and ensured quality standards were met.
- Managed time effectively to ensure tasks were completed on schedule and deadlines were met.
- New product launch (Synergy COS) according to AOP projections.
- Conducted a routine Bio Burden Test to secure the Release Plan.
- Assigned tasks to employees and monitored productivity, performance and task completion.
COS Team Leader
Medtronics, Inc.
Juncos, Puerto Rico
01.2016 - 12.2017
- Transferred and implemented a new generation of glucose monitoring products (Guardian Sensor 3).
- Start Up with the Cell Operating System (Lean Sigma Principles).
- Optimize the process with workstation reduction and movement efficiency.
- Analyzed inventory reports determining root cause of discrepancies.
- Monitored performance of team members and provided feedback on their progress.
Education
MBA - Management
Columbia Central University
Caguas, Puerto Rico 10-2019
BBA - Management
Umiversidad De Puerto Rico Humacao Campus
Humacao, Puerto Rico06-2013
Skills
- Lean manufacturing expertise
- Continuous improvement implementation
- Production planning proficiency
- Safety compliance enforcement
- Quality management systems
- Resource allocation decisions
Languages
Spanish
Native/ Bilingual
English
Full Professional
Certification
- Yellow Belt Certification (Intern Certification)
- Microsoft Excel Intermediate Certification
Accomplishments
- Start Of Excellence 2019 (Medtronic Award)
Timeline
Sr. Manufacturing Supervisor
Medtronics, Inc.
12.2023 - Current
Manufacturing Supervisor
Medtronics, Inc.
01.2018 - 12.2023
COS Team Leader
Medtronics, Inc.
01.2016 - 12.2017
MBA - Management
Columbia Central University
BBA - Management
Umiversidad De Puerto Rico Humacao Campus
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