CLAPPERTON MAGAYA
Harare
Summary
Maintenance/ Mechanical Fitter
Passionate, hardworking self-motivated Maintenance/ Mechanical Fitter with 14+ years of full-time continuous work experience in formal Engineering and Manufacturing Industry. Dedicated to maintaining optimal equipment functionality by managing routine and complex equipment and facility matters in safe maintenance practices.
Worked in positions of direct responsibility where accountability is clear and personal as a maintenance fitter also having the opportunity to lead work teams, have become a more responsible artisan who is motivated by effective problem solving, good asset care and achievement of daily targets. Vast experience, leveraged mechanical aptitude coupled with exceptional fault finding and Problem Solving techniques, I am keen to take new opportunities in advanced setup.
Overview
16
16
years of professional experience
1
1
Certification
Work History
MAINTENANCE FITTER
Delta Beverages- Coca-Cola Plant
Harare, Zimbabwe
11.2019 - Current
- Carried out pre-task risk assessments before work activities.
- Complied and adhere to Safety and Quality Management systems.
- Conducted daily machine inspections (pre-start and during production) according to SOPs.
- Created work requests for major repairs
- Performed Root Cause Analysis and Problem Solving on breakdowns
- Resolved plant breakdowns effectively (Corrective Maintenance)
- Minimized machine downtime on a breakdown through efficient Corrective Maintenance
- Performed Autonomous maintenance and good Asset Care
- Performed Preventative maintenance as per schedule
- Monitored machine performance as specifications
- Lubricated machines as per SOP
- Performed Machine Installation and Overhauls
- Collaborated with KHS technicians in PET line installation.
- Installed machines
- Repaired and Assembled Gearboxes and Pumps
- Servicing and repairing engineering components and spare parts
- Maintained maintenance integrity- effective maintenance, managed maintenance costs and quality
- Machines and engineering components include: bottling line machines (KHS and KRONES machine), conveyors, mechanical drive systems, pumps, gear boxes, Pneumatic and Hydraulic systems, water treatment plant, air compressor, pipe work, safety devices, couplings
- Conducted Pre and Post maintenance reviews
- Performed machine safety audits (Risk Assessment and Mitigation)
- Captured data on Job cards and maintenance work order documents (data capturing)
- Performed machine changeovers (pack-size changeovers) and change parts management.
- Identified and actioned opportunities for Focused Improvement
- Monitored production processes and identified improvement opportunities
- Conducted On-Job Training (Coach apprentices and operators on SOPs, Autonomous maintenance)
- Locate plant equipment, spares and engineering documents
- Identified and update SOPs, work plans, and engineering controlled documents
- Carryout Positive Isolations and Shutdowns
- Collaborated with maintenance team ( artisans, team leader, maintenance Engineer, maintenance planner) to establish, review, improve and execute plant maintenance schedules and system standards.
- Enhanced equipment reliability by conducting thorough preventative maintenance and routine inspections.
- Reduced downtime for essential machinery by swiftly diagnosing and repairing mechanical issues.
- Mentored junior fitters, fostering a supportive learning environment that enhanced overall team productivity.
- Increased production efficiency with timely repairs and implementation of proactive maintenance practices.
- Performed precision alignments on rotating equipment, extending their lifespan and reducing energy consumption.
- Completed projects within tight deadlines while adhering to strict quality standards.
- Actively participated in root cause analysis investigations, contributing valuable insights for long-term solutions to recurring issues.
- Improved safety standards within the facility through regular hazard assessments and implementing corrective actions.
- Worked closely with engineering teams on equipment redesigns that resulted in increased efficiency and reduced operational costs.
- Implemented lean manufacturing principles to minimize waste in the maintenance process.
- Assisted in the installation of new equipment, ensuring proper fitment and functionality.
- Collaborated with cross-functional teams to identify areas for improvement in equipment performance.
- Streamlined maintenance processes, leading to reduced costs and improved resource allocation.
- Updated technical documentation, allowing for more efficient troubleshooting during maintenance tasks.
- Adhered to stringent environmental regulations during all maintenance tasks, minimizing potential impact on surrounding ecosystems.
- Maintained strong communication with supervisors throughout project progression, ensuring expectations were met or exceeded.
- Inspected and maintained equipment to keep items in top working condition.
- Operated varied hand and power tools to complete repairs.
- Troubleshot equipment breakdowns and performed preventive maintenance.
- Used problem-solving skills to alleviate issues efficiently with minimal supervision.
- Followed safety protocols to minimize workplace accidents.
- Quickly responded to internal service calls regarding malfunctioning equipment and completed repairs to minimize downtime.
- Completed daily, weekly, and monthly checklists on equipment to maintain records of scheduled maintenance procedures.
- Performed mechanical repairs of production equipment to minimize downtime.
- Monitored and documented work performance in maintenance logs in compliance with company guidelines.
- Replaced worn or defective parts and adjusted settings to improve performance.
- Cleaned, lubricated and calibrated machinery components to maintain peak operating performance.
- Installed, calibrated and tested new or repaired parts and equipment.
- Analyzed blueprints and manufacturer instructions to take apart and reassemble machinery for maintenance and component replacements.
- Conducted routine maintenance and inspections to identify and address mechanical issues.
TEAM LEADER
Delta Beverages - Coca-Cola Plant
Harare, Zimbabwe
08.2016 - 11.2019
- Led artisans (mechanical and electrical) in maintaining, repairing, serving, operating and optimizing plant equipment and associated devices to ensure plant availability, product quality and production line uptime:
- Ensured team compliance to Safety, WI, SOPs, Quality and GMP
- Carry out pre-task risk assessments and mitigation measures
- Performed a leading role in resolving machine breakdowns (Corrective Maintenance)
- Led team in Job cards and maintenance schedule document completion (data capturing)
- Ensured daily machine inspections and tagging of defects, as per SOP and checklists
- Drove Autonomous maintenance and Focused Improvement
- Performed a leading role in pack-size changeovers
- Developed a pack size changeover WI and a Change Part Management SOP to minimize changeover time through streamlining all changeover activities.
- Installed machines and components
- Led in Servicing of gearboxes and pumps
- Escalated breakdowns as per Escalation Procedures
- Tracked Factory Efficiency, Machine Efficiency, Operating Efficiency, and KPIs
- Monitor daily production process and correct deviations from standard
- Implemented planned and preventive maintenance as per schedule
- Maintained, repaired and assembled machine components and associated devices
- Maintained maintenance integrity, checking quality of work during maintenance, prioritize tasks, manage maintenance costs
- Carryout planned machine overhauls and installations
- Reviewed and updated work instructions, SOPs, OPLs, PIMs and POMs, and engineering control documents
- Identified and lead opportunities for Focused Improvement
- Facilitated effective team dynamics
- Conducted CAP ASSESSMENT for all artisans (Competency Acquisition Process
- Led weekly problem solving sessions
- Conducted problem solving and root cause analysis for all situational problems
- Located plant, equipment, spares and documents
- Conducted effective Pre and Post Maintenance reviews
- Supervised team members to confirm compliance with set procedures and quality requirements.
- Developed comprehensive training materials for new employees, expediting their onboarding process and improving overall team performance.
- Collaborated with cross-functional teams to identify areas for improvement in equipment performance.
- Monitored team performance and provided constructive feedback
- Worked with team to identify areas of improvement and devised solutions based on findings.
- Managed conflict resolution among team members, fostering a positive and collaborative work environment.
- Developed team members' skills through targeted coaching sessions, resulting in improved individual performance.
- Evaluated team member performance against established objectives.
- Coordinated resources effectively to meet project deadlines, maintenance integrity and achieve desired results.
- Promoted a culture of continuous improvement by encouraging feedback from all levels of the organization and implementing actionable changes accordingly.
- Communicated KPIs outlined in annual plan to inform employees of expectations and deliverables.
- Optimized inventory management by tracking parts usage and ordering necessary supplies proactively.
- Conducted risk assessments for each project phase, proactively identifying potential obstacles before they became significant challenges.
- Collected, arranged, and input information into database system.
- Frequently inspected production area to verify proper equipment operation.
- Enhanced team productivity by implementing efficient work processes and regularly reviewing performance metrics.
PROCESS ARTISAN
Delta Beverages
Harare, Zimbabwe
03.2008 - 08.2016
- Operated, repaired, serviced, maintained, monitored and recorded machine performance
- Complied and maintained Safety and Quality requirements
- Carryout pack-size and brand changeovers
- Executed Preventative maintenance and repairs as per WI.
- Resolved breakdowns quickly to minimize downtime.
- Installed KHS and KRONES bottling lines.
- Performed maintenance for all process machines, components and devices i.e palletisers, filler, bottle washer, capper/crowner, blowmoulder, blender, depalletiser, robopak, conveyors, packer/unpacker, kisters, labeller, Pneumatic and Hydraulic systems, mechanical drive systems, pumps, gear boxes, couplings
- Performed Machine Overhauls and Installations
- Conducted Problem Solving and root cause analysis on breakdowns
- Carryout Machine inspections, cleaning, Condition monitoring, safety devices, tagging of defects and data capturing
- Completed job cars for all breakdowns
- Identified improvement opportunities
- Performed machine lubrication and Autonomous maintenance
- Maintained Safety and GMP standards
- Carry out all mechanical tasks as per schedule, SOP and WI
- Performed Machine startup and Machine shutdown
- Executed Positive Isolation
- Located spares and machine documents
- Coached Apprentices and technical operators.
- Worked effectively in fast-paced environments.
- Proven ability to learn quickly and adapt to new situations.
- Skilled at working independently and collaboratively in a team environment.
- Paid attention to detail while completing assignments.
- Serviced drive components, replaced bearings.
Education
Certificate: Machineshop Engineering - Mechanical Engineering-Fitting And Machining
Harare Polytechnic College
Harare, Zimbabwe 01.2007
Certificate 111 In Engineering - Mechanical Trade-Fitting
VETASSESS RTO AUSTRALIA
Australia 04.2024
Industrial First Aid Certificate - First Aid
Red Cross Society of Zimbabwe
Harare, Zimbabwe 06.2022
Team Leader Development Academy Certificate, Mandel Training Center - Engineering And Manufacturing OE
Mandel Training Center
Harare, Zimbabwe 12.2020
Certificate In Welding - Oxy-Acetylene Gas Welding And Braizing
The Welding Skills Center
Harare, Zimbabwe 09.2009
Packaging Process Operations Certificate - Beverage Packaging Processes Line
Delta Technical Institute
Harare, Zimbabwe 09.2007
Certificate Of Skilled Worker: Class 1 - Fitting And Machining
Ministry of Skilled Manpower
Harare Zimbabwe 07.2008
Skills
- SKILLS COMPETENCIES
- Assembling
- Equipment installation
- Machining
- Maintenance
- Mechanical Aptitude
- Formal Failure Analysis
- Problem Solving
- Gearboxes servicing
- Welding
- Couplings
- Pneumatic system
- Pump installation and Repair
- Hydraulic system
- Industrial First Aid
- Work at height
- Confined work
- Multi-task and Contingency
- Attention To Detail (ATD)
- Team work
- Trouble shooting and Root Cause Analysis
- Service and repair
- Asset Care
- Machine Installation
- Machine operations
- Team lead
- On-Job Training
- Artisan CAP Assessment
- SAP
- Communication
- Time Management
- Mechanical drive Systems
- OSHA
- Conveyor Systems
- Equipment Installation
- Machine lubrication
- Data Capturing
- Blueprint
- Mechanical Troubleshooting
- Lockout and tagout procedures
Accomplishments
- Developed a successful profit improvement project for reducing changeover time in 2020.
- Reduced changeover time by 30mins from average of 70min, a gain in production time which translated to huge profits.
- Won the Best Project Reward: Pack Changeover Time Reduction 2020 (Delta Beverages ) yielding a 40% production gain from the usual changeover time.
- Awarded with Best Student Award 2021 in class of 26 students on Team Leader Development Academy (Mandel Training Center-Delta Beverages overal)
- Developed strong holistic world class knowledge from TLDA course as it covered value adding engineering and manufacturing modules including asset care, condition monitoring, maintenance, problem solving, project management, SHE, Focused Improvement, quality, CAP Assessment and Team Work
Certification
OXY-ACETYLENE GAS WELDING AND BRAIZING Certificate, The Welding Skills Centre(September 2009) Acquired welding skills from the skills Center.
Packaging Process Operations Certificate, DeltaTechnicalInstitute(September 2007). Gained knowledge, skills, procedures and techniques in Process Control, SOPs, Packaging machine Line profiling, maintenance, quality and SHE.
Skilled Worker: Class 1- Ministry of Manpower (July 2008)
Mechanical Engineering- Certificate in Machineshop Engineering (Fitting and machining), Harare PolytechnicCollege (December 2006). Acquired knowledge, skills and techniques in mechanical engineering.
Industrial First Aid , Red Cross Society of Zimbabwe (June 2022)
Team Leader Development Academy- Mandel Training Center (January 2021)
Certificate 111 in Engineering-Mechanical Trade-Fitting - VETASSESS RTO AUSTRALIA ( April 2024)
References
REFERENCES Brian Makore- Unit Manager - Delta beverages b.makore@delta.co.zw +263772489326 .
Evans Siyawamwaya- Maintenance Planner Delta Beverages e.siyawamwaya@delta.co.zw +263773222312.
Ndumiso Ntuli - Engineering Manager - Delta Beverages n.ntuli@delta.co.zw + 263733436109.
Simbarashe Mufuka- Packaging Manager- Delta Beverages s.mufuka@delta.co.zw +263772631722
Profession
Maintenance/Mechanical Fitter
Timeline
MAINTENANCE FITTER
Delta Beverages- Coca-Cola Plant
11.2019 - Current
TEAM LEADER
Delta Beverages - Coca-Cola Plant
08.2016 - 11.2019
PROCESS ARTISAN
Delta Beverages
03.2008 - 08.2016
Certificate: Machineshop Engineering - Mechanical Engineering-Fitting And Machining
Harare Polytechnic College
Certificate 111 In Engineering - Mechanical Trade-Fitting
VETASSESS RTO AUSTRALIA
Industrial First Aid Certificate - First Aid
Red Cross Society of Zimbabwe
Team Leader Development Academy Certificate, Mandel Training Center - Engineering And Manufacturing OE
Mandel Training Center
Certificate In Welding - Oxy-Acetylene Gas Welding And Braizing
The Welding Skills Center
Packaging Process Operations Certificate - Beverage Packaging Processes Line
Delta Technical Institute
Certificate Of Skilled Worker: Class 1 - Fitting And Machining
Ministry of Skilled Manpower