Corey Costello
GREENVILLE
Summary
Dynamic Plant Manager with extensive experience at Amcor Flexibles, driving continuous improvement and operational efficiency. Expert in lean manufacturing and safety management, I successfully reduced costs by eliminating waste and enhanced team performance through effective training and mentorship. Proven track record in optimizing production schedules and fostering collaboration across departments.
Overview
32
32
years of professional experience
Work History
Plant Manager
Amcor Flexibles
Sterling, MA
02.2020 - Current
- TOversaw production schedules to optimize workflow and meet delivery deadlines.
- Implemented lean manufacturing principles to reduce waste and improve efficiency.
- Managed cross-functional teams to enhance communication and collaboration across departments.
- Developed safety protocols to ensure compliance with industry regulations and standards.
- Trained and mentored staff on operational best practices and equipment usage.
- Analyzed production data to identify bottlenecks and drive continuous improvement initiatives.
- Coordinated maintenance schedules for machinery to minimize downtime and ensure reliability.
- Established quality control measures to maintain high product standards and reduce defects.
- Increased production efficiency by optimizing plant layout and implementing process improvements.
- Reduced costs by eliminating materials waste and unnecessary labor hours.
- Provided direction and leadership to all levels of employees and managers.
- Boosted employee morale and productivity through effective leadership and motivational techniques.
- Monitored and evaluated plant performance to identify areas for improvement and take corrective measures.
- Created plant policies and procedures for safe and productive operations.
- Analyzed incident reports to identify trends in workplace injuries or near-misses; implemented corrective actions accordingly.
- Managed budgeting and resource allocation, ensuring optimal use of funds for operational efficiency.
- Coordinated plant expansions and upgrades to accommodate increased demand while minimizing disruption to ongoing operations.
- Collaborated with engineering team to design new machinery, resulting in increased production capacity.
Production Manager
Berry Global Group Inc
Sterling, MA
01.2018 - 02.2020
- Oversaw daily production operations, ensuring compliance with safety and quality standards.
- Managed workflow optimization, resulting in increased efficiency across multiple production lines.
- Led a team of operators, providing mentorship and fostering a collaborative work environment.
- Implemented process improvements that reduced downtime and enhanced overall productivity.
- Analyzed production metrics to identify trends and develop strategies for continuous improvement.
- Developed and maintained standard operating procedures for equipment operation and maintenance.
- Resolved issues quickly to maintain productivity goals.
- Managed multiple projects concurrently, ensuring timely completion and meeting budget constraints.
- Increased overall productivity by identifying bottlenecks in the production process and proposing effective solutions.
- Oversaw quality control efforts, maintaining strict adherence to industry standards and regulatory requirements while achieving high levels of customer satisfaction.
- Managed continuous improvement initiatives to drive gains in quality, flow, and output.
Assistant Production Manager
Laddawn
Sterling, MA
06.2015 - 01.2018
- Assisted in coordinating production schedules to optimize workflow and meet project deadlines.
- Collaborated with team to monitor quality control processes, ensuring adherence to company standards.
- Supported inventory management by tracking materials and supplies for production efficiency.
- Participated in team meetings to identify process improvements and enhance operational effectiveness.
- Executed daily administrative tasks, maintaining accurate documentation for production activities.
- Trained new staff on safety protocols and standard operating procedures within the production environment.
- Analyzed production reports to identify discrepancies and recommend solutions for improved accuracy.
- Managed daily operations of the production floor, ensuring all tasks were completed accurately and efficiently.
- Assisted in reducing production costs by streamlining processes and eliminating waste.
- Mentored junior staff members, fostering a positive work environment that encouraged professional growth.
- Implemented safety protocols, resulting in a decrease in workplace accidents and injuries.
Foreman
Laddawn
Sterling, MA
01.1996 - 01.2015
- Supervised daily operations, ensuring adherence to safety protocols and quality standards.
- Coordinated workflow among team members to optimize productivity and efficiency.
- Trained new employees on equipment usage and safety procedures, enhancing team performance.
- Monitored inventory levels and managed supply orders, reducing downtime in production processes.
Operator
Laddawn
Sterling, MA
01.1995 - 06.1996
- Assisted in training new operators on equipment usage and safety protocols.
- Conducted routine maintenance checks on equipment to minimize downtime.
- Collaborated with team members to optimize workflow and enhance productivity.
- Operated various types of machinery, demonstrating versatility and adaptability in diverse work environments.
- Assisted in training new operators, sharing knowledge of best practices and promoting a culture of teamwork amongst peers.
- Provided on-the-job training to newly hired workers and team members.
- Maintained knowledge of industry policies and procedures to set up and operate equipment safely.
- Reduced equipment downtime by troubleshooting issues and performing timely repairs.
Packer Inspector
Northeast Poly Bag
Sterling, MA
09.1994 - 06.1995
- Collaborated with team members to meet daily packing quotas.
- Maintained clean and organized workstations for optimal safety.
- Assisted in training new employees on packing procedures and equipment use.
- Followed safety protocols to minimize workplace accidents and injuries.
- Proved successful working within tight deadlines and a fast-paced environment.
Education
High School Diploma -
Contoocook Valley Regional High School
Peterborough, NH06-1994
Skills
- Plant and warehouse operations
- Project management
- Operations management
- Production planning
- Continuous improvement
- Safety management
- Performance improvements
- Production scheduling
- Facility management
- Training programs
- Team building and development
- Lean manufacturing processes
- Cost control
- ISO compliance
- Project coordination
- Regulatory compliance
- Cost reduction strategies
- Production equipment maintenance
- Decision-making
- Forklift operation
- Equipment operation
- Strategic thinker
- Employee hiring
- Operating budgets
- Employee performance reviews
- Report writing
- Equipment installation
- New process development
- Budget development
- KPI tracking
Timeline
Plant Manager
Amcor Flexibles
02.2020 - Current
Production Manager
Berry Global Group Inc
01.2018 - 02.2020
Assistant Production Manager
Laddawn
06.2015 - 01.2018
Foreman
Laddawn
01.1996 - 01.2015
Operator
Laddawn
01.1995 - 06.1996
Packer Inspector
Northeast Poly Bag
09.1994 - 06.1995
High School Diploma -
Contoocook Valley Regional High School