Summary
Overview
Work History
Education
Skills
Timeline
Generic

Daniel Johnson

Sonora,KY

Summary

Adept at driving quality improvements and lean manufacturing tools, I significantly enhanced product efficiency at Metalsa. My leadership in quality assurance and team collaboration led to a notable reduction in waste, showcasing my ability to solve complex problems and foster a culture of excellence.

Overview

2023
2023
years of professional experience

Work History

Quality

Metalsa
  • Developed inspection plans based on design specifications, ensuring all critical dimensions and performance criteria were verified throughout the manufacturing process.
  • Improved customer satisfaction levels with timely resolution of non-conformance issues and effective corrective actions.
  • Performed quality inspections and drafted reports to detail non-conforming material issues.
  • Contributed to root cause analysis to determine core reason for failures and errors.
  • Enhanced product quality by implementing rigorous inspection procedures and conducting thorough root cause analysis.
  • Facilitated training sessions for team members on quality management principles and best practices, enhancing overall competency levels within the department.
  • Collaborated with external auditors during annual reviews, ensuring a seamless audit process with minimal findings or discrepancies noted.
  • Fostered culture of continuous improvement, encouraging innovative solutions to quality challenges.
  • Led training sessions on quality control techniques, elevating team's expertise and minimizing errors in production.
  • Conducted regular compliance audits, ensuring adherence to industry regulations and standards.

Machine Operator

T Marzetti
  • Followed detailed instructions to operate machines with accuracy and produce quality products.
  • Set up and adjusted equipment and properly configured machines for daily operation.
  • Complied with company and OSHA safety rules and regulations.
  • Trained new employees on proper machine operation, ensuring adherence to company standards and safety guidelines.
  • Loaded raw materials into machines and unloaded finished products to keep manufacturing process running smoothly.
  • Operated various types of machinery, contributing to the successful completion of diverse projects.
  • Monitored machines during operation to detect sounds of malfunction or excessive vibration and adjusted machines to eliminate problems.
  • Collaborated with team members to optimize production processes and improve overall performance.
  • Maintained open communication lines with supervisors regarding project status updates, potential delays, or any concerns affecting production timelines.
  • Calibrated, tested, and adjusted machine settings or controls in preparation for production operations.
  • Increased product quality through meticulous monitoring of machine settings and making adjustments as needed.
  • Upheld high-quality standards while meeting tight deadlines during periods of increased demand.
  • Reduced downtime by conducting regular equipment inspections and identifying necessary repairs.
  • Adhered to strict quality control measures, guaranteeing consistent product output that met or exceeded customer expectations.
  • Ensured accurate documentation of production data for analysis and continuous improvement efforts.
  • Performed preventative maintenance tasks consistently which resulted in fewer breakdowns requiring costly repairs.
  • Provided feedback on equipment performance issues, enabling engineers to develop effective solutions for recurring problems.
  • Contributed to reduced waste generation by implementing recycling initiatives within workspace.
  • Elevated team morale and productivity by leading by example and providing support where needed.
  • Increased production efficiency by meticulously calibrating machinery before each shift.
  • Ensured product consistency, closely monitoring machine outputs and making necessary adjustments.
  • Monitored compliance with plant procedures, safety, and sanitation protocols as well as government regulation.

Quality

Westfall Technik
11.2021 - 11.2022
  • Developed inspection plans based on design specifications, ensuring all critical dimensions and performance criteria were verified throughout the manufacturing process.
  • Improved customer satisfaction levels with timely resolution of non-conformance issues and effective corrective actions.
  • Performed quality inspections and drafted reports to detail non-conforming material issues.
  • Contributed to root cause analysis to determine core reason for failures and errors.
  • Implemented process improvements based on Lean Six Sigma methodologies, resulting in reduced waste and increased efficiency.
  • Enhanced product quality by implementing rigorous inspection procedures and conducting thorough root cause analysis.
  • Facilitated training sessions for team members on quality management principles and best practices, enhancing overall competency levels within the department.
  • Achieved significant reduction in waste, applying lean manufacturing principles to optimize resource usage.
  • Developed comprehensive quality assurance documentation to streamline audit process, significantly reducing preparation time.
  • Reduced product return rates, conducting detailed root cause analyses to identify and rectify manufacturing defects.
  • Monitored and evaluated engineering performance to recommend improvements.

Groupleader

Akebono Brake
07.2014 - 07.2018
  • Led by example, demonstrating commitment to the company''s mission and consistently delivering high-quality work.
  • Monitored group performance on a regular basis, analyzing data and trends to identify areas for improvement.
  • Delegated tasks strategically and monitored progress for timely completion.
  • Monitored team performance to identify productivity improvement opportunities.
  • Mentored team members to enhance their skillsets, resulting in higher-quality work and improved job satisfaction.
  • Trained new team members by relaying information on company procedures and safety requirements.
  • Supported staff with developing professional skills and abilities, uplifting team performance.
  • Established clear goals and expectations for the team, promoting accountability and fostering a high-performance culture.
  • Resolved conflict quickly to limit operational disruption and maintain positive, productive working environments.
  • Oversaw cross-functional collaboration between departments, ensuring smooth workflow and timely task completion.
  • Attended staff development meetings and workshops and applied information from those events into daily activities.
  • Conducted routine inspections to check quality and compliance with established specifications.
  • Streamlined processes in the department, leading to increased efficiency and reduced operational costs.
  • Improved employee retention with comprehensive mentorship program.

Education

Computer Networking

Elizabethtown Community And Technical College
Elizabethtown, KY

GED -

Elizabethtown Adult Education
Elizabethtown, KY
08.2002

Skills

  • Control Plan Development
  • Quality processes
  • Non-conforming material reports
  • Quality improvement plans
  • Root Cause Analysis
  • Quality Assurance
  • Quality Management System
  • Quality Risk Assessment
  • Lean Manufacturing Tools
  • Team Leadership
  • Root cause identification
  • Quality Engineering Tools
  • Corrective and Preventive Actions
  • Quality Documentation
  • Process Mapping
  • Complex Problem-Solving
  • Risk Management
  • Documentation And Reporting
  • Inspection methods
  • Process change documentation
  • Process Validation
  • Inspection Processes
  • Waste Reduction
  • Team Collaboration
  • Materials Inspection
  • Materials review
  • Non-conforming materials report
  • Six Sigma Methodologies
  • Attention to Detail
  • Relationship Building
  • Quality Training Development
  • Technical Writing
  • Process Optimization
  • Non-conformance reports
  • Production traceability
  • Issue Resolution
  • Decision-Making
  • Test method validation
  • Complex Mathematics
  • Non-Destructive Testing
  • Quality auditing
  • Diagnostic reporting
  • Quality improvement strategy
  • Quality Control
  • Mastery of quality processes
  • Computer Skills

Timeline

Quality

Westfall Technik
11.2021 - 11.2022

Groupleader

Akebono Brake
07.2014 - 07.2018

Quality

Metalsa

Machine Operator

T Marzetti

Computer Networking

Elizabethtown Community And Technical College

GED -

Elizabethtown Adult Education

Similar Profiles

CREATE PROFILE
Daniel Johnson