Daniel Lydon

• • Program, set up, and operate advanced 3-, 4-, and 5-axis CNC machines, including the Haas UMC-500,
  optimizing toolpaths for precision and reduced cycle times.
  • Develop and implement automation solutions, integrating and maintaining the OB7 collaborative robot
  to automate part loading/unloading and expand lights-out machining capacity.
  • Author and maintain visual work instructions and step-by-step training guides for cobot workflows, part
  stacking, and multi-machine operations.
  • Collaborate with cross-functional teams in Engineering, Quality, and Production to improve quoting
  accuracy, manufacturability, and process reliability.
  • Lead the RFID mold-tracking project, digitizing asset management and reducing setup and staging time
  by improving traceability and organization.
  • Design and pitch automation expansion plans and process-improvement proposals to senior leadership,
  driving adoption of new technologies.
  • Lead CMM programming, inspection setup, and 3D printing initiatives to streamline prototype, tooling,
  and fixture production.
  • Lead Visual Factory implementation, improving work instruction clarity, documentation consistency,
  and overall process standardization.
  • Lead employee engagement and culture initiatives through the Event Committee, strengthening
  collaboration and communication across departments.
  • Act as a technical bridge between production, engineering, and automation vendors to identify and
  execute high-ROI process improvements.
  Key Accomplishments • Automated CNC workflows with OB7, increasing machine uptime by 30% and
  expanding unattended machining capability.
  • Created standardized cobot operation guides and handoff procedures, reducing operator training time
  by 40%.
  • Implemented RFID-based mold tracking, improving traceability and cutting setup times by 80%.
  • Drove continuous-improvement initiatives that enhanced throughput, consistency, and overall shop
  efficiency.
  • Developed and launched Visual Factory documentation for assembly and machining processes, aligning
  workbooks, torque specs, and revision control across teams.

• Utilized Mastercam to create and optimize tool paths for complex mold components
• Conducted tooling trials and adjustments to achieve precise mold dimensions and surface finishes
• Collaborated with engineering and tooling departments to review designs, provide input for manufacturability, and optimize machining processes
• Managed a team of six machinists, leading process improvements and fostering a collaborative work environment.

~Achieved a scrap reduction of over 27%, significantly improving cost efficiency. ~Improved overall efficiencies by more than 44%, driving operational improvements and productivity.

~ Led a team in the machine shop to implement process improvements and optimize workflows, resulting in higher quality output and reduced production time.

• Proficiently operated and programmed Haas VF3, Haas VF8 (3-axis), and UMC1000 (5-axis) CNC machines, ensuring precision and efficiency in daily operations
• Executed tasks such as running CNC saws, operating fork trucks, and fabricating in-house fixtures to streamline manufacturing processes
• Demonstrated expertise in diagnosing and troubleshooting machine issues, conducting regular maintenance to sustain optimal performance and reduce downtime
• Maintained a meticulously clean and organized work environment, consistently adhering to stringent safety protocols and industry standards.

• Programmed and maintained two Haas CNC lathes, three Doosan CNC lathes, and one Haas CNC mill for optimal performance.
• Produced a wide range of parts using Mastercam software, from small bolts to large components.
• Mentored 4 students in CNC operations and programming, enhancing their skills and understanding of industry standards.

• Operated and adjusted offsets for Makino, Mori Seiki, DMC, Haas, and other advanced CNC machines
• Conducted precise machine setups, ensuring optimal alignment and calibration for each production run
• Implemented rigorous quality control measures to maintain high standards of production and meet exacting specifications
• Collaborated with engineering and quality assurance teams to resolve production issues and optimize machining processes.

• Served as a CNC mill setup and programmer for both large and small jobs on Haas, Mazak, and Doosan CNC machines
• Managed the entire process from interpreting blueprints and CAD designs to setting up machines, selecting tools, and programming CNC operations
• Ensured precision and quality in machining processes, maintaining tight tolerances and meeting specific project requirements
• Conducted routine maintenance and troubleshooting of CNC machines to maximize efficiency and minimize downtime.

• Progressed from forklift operator to CNC programmer/operator
• Operated Bridgeport mills, lathes, ID/OD grinders, and surface grinders; transitioned to CNC machining in 2012.