Summary
Overview
Work History
Education
Skills
Affiliations
Timeline
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Daniel Pytel

Middletown,CT

Summary

Accomplished Senior Production/Process Engineer with a proven track record at Winslow Automatics, enhancing manufacturing efficiency and product quality through expert root cause analysis and process improvement. Skilled in SolidWorks and Calypso software, demonstrating strong leadership in project management and a dedication to exceeding customer expectations. Detail-oriented, organized and meticulous employee. Works at fast pace to meet tight deadlines. Enthusiastic team player ready to contribute to company success. Competent Engineering professional offering foundation in engineering project management and design. History of success in performing load and cost calculations and establishing clear parameters.

Responsible for the orientation, training and evaluation of new and relocated employees in manufacturing process layout of singular component/ multi component assemblies as well production planning functions. Coordinated and participated in numerous Kaizen events to implement and promote continuing enhancement to currently existing manufacturing standards and/or standard work instructions. Participated in weekly company Horizon meetings comprising of various engineering, manufacturing personnel to evaluate new part customer orders or existing manufacturing process flows for manufacturing validity and costing measures. Collaborate regularly with Quality Assurance team to provide critical manufacturing process oversight, and provide feedback for customer quality requests or requirements. Formulated strategies to improve company business and operational processes and practices.

Overview

37
37
years of professional experience

Work History

Senior Production/Process Engineer/ CCM Programmer

Winslow Automatics
10.2014 - 05.2024
  • Conducted root cause analysis to identify, prioritize and eliminate process losses.
  • Managed third-party contractors, inspecting completed work and ongoing efforts to confirm quality and adherence to prescribed guidelines.
  • Developed documentation, diagrams, and specifications to meet project requirements and regulatory standards.
  • Analyzed critical line data to make recommendations for improvement.
  • Interfaced with area teams to verify application of technical details.
  • Developed and created manufacturing sequence drawings (MSD's) for robust operational processing of complex aerospace, and government customer parts. Utilize SolidWorks 2023 Professional CAD software for creation of 3D solid models to customer requirements and subsequent operational machining configurations for implementation into sequence drawings. Created fixturing/part holding solutions to aid in machining process. Performed final engineering review of manufacturing sequence drawings for customer blue print and contractual requirements and manufacturing shop order prior to shop floor release. Utilized Global Shop Solutions ERP software to develop and create Bill Of Material (BOM) & Master Routing for implementation and creation of shop orders for shop floor release. Utilized Excel software for creation of part number matrix spread sheet as internal visual guide for new part number or repeat order status for more efficient release of customer orders. Utilized Zeiss Calypso 2023 & SolidWorks 2023 software systems to develop, create & execute CMM measurement plans for complex geometry parts to meet customer dimensional, GD&T & quality blue print requirements. Design and implement CMM fixturing/ work holding solutions in order to maintain measurement plan dimensional accuracy and quality needs. Update and troubleshoot new and existing measurement plans for strategy accuracy and efficiency. Maintain strong interaction with company Engineering & Quality departments for discussion of measurement accuracy issues and customer blue print and contractual requirements. Review and suggest key improvements for the development of a leaner and more cost effective manufacturing process. Suggest equipment improvements to optimize shop floor machinist productivity. Coached and assisted shop floor personnel with adapting to new manufacturing processes.


Production Engineer

Kaman Specialty Bearings & Engineered Products
03.2002 - 05.2014
  • Improved production efficiency by developing and implementing new manufacturing processes.
  • Coordinated efforts between engineering department and shop floor personnel to optimize resource allocation during peak times of demand.
  • Completed and submitted monthly and yearly reports to support executive decision making.
  • Communicated with other team members to enhance process and performance.
  • Conducted trials to determine equipment and machine performance capabilities.
  • Developed and created manufacturing sequence drawings (MSD's) for robust operational processing of complex aerospace, and government customer parts. Utilize SolidWorks 2023 Professional CAD software for creation of 3D solid models to customer requirements and subsequent operational machining configurations for implementation into sequence drawings. Created fixturing/part holding solutions to aid in machining process. Performed final engineering review of manufacturing sequence drawings for customer blue print and contractual requirements and manufacturing shop order prior to shop floor release. Utilized Global Shop Solutions ERP software to develop and create Bill Of Material (BOM) & Master Routing for implementation and creation of shop orders for shop floor release. Utilized Excel software for creation of part number matrix spread sheet as internal visual guide for new part number or repeat order status for more efficient release of customer orders. Utilized Zeiss Calypso 2023 & SolidWorks 2023 software systems to develop, create & execute CMM measurement plans for complex geometry parts to meet customer dimensional, GD&T & quality blue print requirements. Design and implement CMM fixturing/ work holding solutions in order to maintain measurement plan dimensional accuracy and quality needs. Update and troubleshoot new and existing measurement plans for strategy accuracy and efficiency. Maintain strong interaction with company Engineering & Quality departments for discussion of measurement accuracy issues and customer blue print and contractual requirements. Review and suggest key improvements for the development of a leaner and more cost effective manufacturing process. Suggest equipment improvements to optimize shop floor machinist productivity. Coached and assisted shop floor personnel with adapting to new manufacturing processes.
  • Decreased in-house production issues by establishing and coordinating sub-contracting and outsourcing requirements and processes.
  • Performed root cause analysis and implemented corrective actions.
  • Applied lean manufacturing processes to enhance quality, reliability or cost-effectiveness.
  • Streamlined workflows to reduce bottlenecks and improve overall productivity rates.
  • Increased production volume, optimizing equipment layouts for maximum efficiency.

Senior Tool Designer

Design Company
05.1998 - 05.2001
  • Evaluated completed projects post-production to identify opportunities for further optimization or process improvements.
  • Performed rigorous testing on prototype tools to validate functionality, durability, and adherence to specifications before entering production phases.
  • Enhanced tool design efficiency by streamlining production processes and implementing innovative techniques.
  • Optimized existing tools by identifying areas for improvement and implementing necessary modifications.
  • Developed and created robust fixturing/work holding designs to aid in the operational manufacturing and meet or exceed customer blue print & contractual requirements. Utilized Unigraphics, Catia & AutoCAD CAD software for creation of component detail manufacturing blue prints and assembly blue prints and other related technical drawings. Performed final engineering review of assembly and detail component blue prints for tool room manufacture. Assisted in tool room fixture assembly when required. Performed analysis of final product and suggested improvements for future lean cost effective manufacturing.


Senior Tool Designer/Process Planner

Universal Staffing Services
05.1993 - 04.1998
  • Utilized advanced CAD software to create precise 3D models of tools, facilitating efficient production processes.
  • Designed custom tools tailored to specific client requirements, ensuring optimal functionality and satisfaction.
  • Presented detailed tool design proposals to clients, effectively communicating technical concepts and garnering project approval.
  • Championed sustainability initiatives by incorporating eco-friendly materials and processes into tool designs wherever feasible.
  • Worked on site as contractor for Pratt & Whitney East Hartford facilities as Senior Tool Designer. Developed and created robust fixturing/work holding designs to aid in the operational manufacturing and meet or exceed customer blue print & contractual requirements. Created hand drawn and Utilized Unigraphics CAD software for creation of component detail manufacturing blue prints and assembly blue prints and other related technical drawings. Performed final engineering review of assembly and detail component blue prints for tool room manufacture. Assisted in tool room fixture assembly when required. Worked on site as contractor for Pratt & Whitney Middletown facilities as Process Planner. Developed and created operation sheets for shop order release to shop floor utilizing company proprietary planning software and Unigraphics CAD software for importation of solid model views. Performed analysis of final product and suggested improvements for future lean cost effective manufacturing. B&F Design, Newington, C

Tool Designer/Detail Designer

B&F Design
05.1992 - 01.1993
  • Collaborated with cross-functional teams to ensure seamless integration of tool designs into overall product development.
  • Performed rigorous testing on prototype tools to validate functionality, durability, and adherence to specifications before entering production phases.
  • Streamlined communication channels within the design team, fostering an environment that emphasized collaboration and information sharing.
  • Led training sessions on new software tools or design methodologies to support ongoing skill development among team members.
  • Developed robust fixturing/work holding designs to aid in the operational manufacturing of complex aerospace parts that meet or exceed customer blue print & contractual requirements. Created hand drawn tracings of component detail manufacturing blue prints and other related technical drawings. Assisted in tool room fixture assembly when required.

Tool Designer/Detail Designer

B&F Design
01.1987 - 02.1992
  • Collaborated with cross-functional teams to ensure seamless integration of tool designs into overall product development.
  • Performed rigorous testing on prototype tools to validate functionality, durability, and adherence to specifications before entering production phases.
  • Streamlined communication channels within the design team, fostering an environment that emphasized collaboration and information sharing.
  • Led training sessions on new software tools or design methodologies to support ongoing skill development among team members.
  • Developed robust fixturing/work holding designs to aid in the operational manufacturing of complex aerospace parts that meet or exceed customer blue print & contractual requirements. Created hand drawn tracings of component detail manufacturing blue prints and other related technical drawings. Assisted in tool room fixture assembly when required.

Education

Machine Drafting Curriculum - Tool Design

E. C. Goodwin Vocational Technical School
New Britain, CT
05.1985

Skills

  • Root Cause Analysis
  • Product Development
  • Process Improvement
  • Failure Analysis
  • Project Management
  • Project Planning
  • Technical reporting
  • Quality Control
  • System Troubleshooting
  • Extensive computer aided drafting experience 2D and 3D solid modeling in various CAD software, SolidWorks, NX, Auto Cad, Catia Strong experience in ERP various process planning environments and applications Experienced in Global Shop Solutions and IFS Strong experience with creating and executing CMM measurement plans utilizing Calypso software including Calypso Curve module Possesses strong knowledge of GD&T Strong leadership in product development, project organization and improvement tracking Experienced in mechanical measurement and inspection equipment Dedicated to meeting the expectations of internal and external customers needs Possesses the technical ability to utilize problem solving tools and techniques to identify areas for improvement

Affiliations

  • Saint John Paul II School, Middletown, CT Drama Club Co-coordinator Collaborated with Coordinator to maintain and develop a robust and successful drama club for a private catholic school

Timeline

Senior Production/Process Engineer/ CCM Programmer

Winslow Automatics
10.2014 - 05.2024

Production Engineer

Kaman Specialty Bearings & Engineered Products
03.2002 - 05.2014

Senior Tool Designer

Design Company
05.1998 - 05.2001

Senior Tool Designer/Process Planner

Universal Staffing Services
05.1993 - 04.1998

Tool Designer/Detail Designer

B&F Design
05.1992 - 01.1993

Tool Designer/Detail Designer

B&F Design
01.1987 - 02.1992

Machine Drafting Curriculum - Tool Design

E. C. Goodwin Vocational Technical School

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Daniel Pytel