Daniel Randolph

E-Motor Failure Analyst

Work with customer and internal engineering teams to develop test methodologies, ensuring accuracy and repeatability of results.

•Perform Root Cause Failure Analysis on Customer Return, Warranty Return, and Post test and Validation test Electronic and Mechanical units.

• Coordinate additional testing in metallurgical, CMM, chemical, electronics, and dyne labs.

•Prepare and write technical reports for both internal and customer engineering teams.

•Manage daily operations and workflow through Failure Analysis Lab, including tooling and supply ordering, work order coordination, and inventory and secure storage management.

Chemical Tensile and Thermal Validation Test Technician

Collaborate with internal and customer engineering teams to develop and implement custom test plans utilizing industry standard and customer specific test requirements.

• Fabrication of test fixtures and production of component samples.

•Programming of Thermal chambers and test equipment.

•Manage and coordinate additional outside testing.

•Perform testing and compilation of post test data and reports.

E-Motor Failure Analyst

Work with customer and internal engineering teams to develop test methodologies, ensuring accuracy and repeatability of results.

• Perform Root Cause Failure Analysis on Customer Return, Warranty Return, and Post test and Validation test Electronic and Mechanical units.
• Coordinate additional testing in metallurgical, CMM, chemical, electronics, and dyne labs.
• Prepare and write technical reports for both internal and customer engineering teams.
• Manage daily operations and workflow through Failure Analysis Lab, including tooling and supply ordering, work order coordination, and inventory and secure storage management.

Hybrid Prototype Development Engineering Technician

Collaborate with engineering teams to build and fabricate prototype components and develop tooling and production equipment.

• Prototyping and Development of High Voltage Hairpin Electric Motors
• Custom Test and Prototype builds
• Electrical and dimensional testing and checks.
• Perform Project testing
• CNC Wire Form Programming
• Plasma and Induction Welding
• Machine and Tooling Debug and Development • Implement Lean Manufacturing Process Changes

Provide custom fabrication, maintenance and repair services for Agricultural, Industrial, and Automotive applications. including turbo and fuel systems, hydraulics and pneumatic systems, chassis, air ride, and traditional suspension systems, custom fabrication and repair of composite laminates including carbon fiber and fiberglass components.

Collaborate with customers to develop. solutions that meet their needs and goals within their budgets.

Manage daily operations, financial planning, and work order coordinations.

Oversee daily operations of fabrication and manufacturing Shop, including managing workflow and scheduling, employee supervision, inventory management, ordering of tooling and supplies.

Work with customers to develop customized build plans, including chassis modification, air ride suspension assemblies, performance modifications, and general repair.

Work with sales team to ensure timely production and inventory of suspension, chassis, and performance products.

Manufacture and repair of composite structures, including carbon fiber, kevlar, fiberglass and hybrid composites, for various motorsports teams and aerospace customers.

•Mold making.

•Autoclave, vacuum bagging, oven and air cure operations.

•Pre-impregnated and wet lay structures as well as nomex, aluminum core materials and hardpoints.

Manage daily operation of general automotive performance shop, working with customers to develop upgrade plans to meet their goals and budgets, including custom fabrication and instillation of performance parts and systems.

High Performance Vehicle Fabrication and Modification

Fabrication and welding of chassis, suspension, and driveline components for Heavy Duty Electric Vehicles.