Darvin Serenio

• Provide mechanical systems, MGSE, and AI&T engineering for Flat Sat, backhaul terminal, and mission hardware integration and test.
• Execute rapid Design–Build–Assemble (DBA) cycles for TSAT MGSE and Flat Sat test configurations, accelerating hardware readiness.
• Integrate backhaul terminal flight hardware into Flat Sat test setups, including mechanical interfaces, mounting, alignment, structural support, and configuration.
• Integrate flight and test cabling—including power, signal, RF, optical/fiber, and data interfaces—for Flat Sat hardware/software integration and system testing.
• Design mechanical hardware, fixtures, tooling, and integration solutions using Siemens NX, leveraging COTS and custom hardware for rapid development.
• Support HW/SW integration, functional validation, TVAC, vibration, satellite mobility, and system-level testing in cleanroom and controlled test environments.
• Develop and execute integration/test procedures and troubleshoot mechanical, electro-mechanical, cabling, and HW/SW integration issues to maintain test readiness and schedules.
• Manage configuration control, engineering documentation, and work tracking using Siemens Team center and Confluence/Jira, collaborating across mechanical, electrical, RF, optical, software, systems, and test engineering teams.

• Lead mechanical engineer overseeing the development of Boeing 787 fittings, cargo loading systems, and Airbus A350F components
• Spearheaded the design and optimization of seat and galleys track fittings, cargo loading mechanisms, and power-loss braking systems for the Boeing 787
• Led mechanical design, system integration, and packaging efforts for the Airbus A350F Cargo Power Drive Unit (PDU), ensuring optimal performance and manufacturability
• Developed and designed fittings for cargo loading mechanisms, ensuring robustness and reliability
• Conducted comprehensive analysis on components and subassemblies, optimizing structural integrity for lightweight performance
• Generated presentation materials for milestone reviews (Preliminary Design Review, Critical Design Review, etc.), effectively communicating project progress and findings
• Implemented innovative solutions for structural analysis, enhancing lightweight optimization and overall system performance
• Designed tooling and testing fixtures to facilitate parts qualification testing and setup, streamlining the validation process
• Led the mechanical design efforts for the Airbus A350F Cargo Power Drive Unit (PDU), including the motor housing and electrical/electronic component packaging
• Optimized mechanical designs for heat dissipation, ease of manufacturing, handling, and assembly, ensuring seamless integration within the Airbus A350F aircraft
• Generate all production drawings; components, details, sub-assembly, assembly, and top level drawings
• Conduct stack-up analysis and GD&T for detail parts and assemblies
• Managed multiple projects simultaneously, prioritizing tasks to meet tight deadlines and exceed client expectations.

• Hardware Engineering - lead mechanical and electrical design for cabling/harness and interconnect system for space, electronic warfare system (airborne), and missile defense applications
• Working on an IPTL collaborative multidisciplinary/cross-functional team responsible as a lead for delivering defined subsystem on Cabling and Interconnect products as directed by the Program milestone and deliverables
• Development cycle from conceptualization through the delivery of hardware for test and subsequent integration
• Tracking and reporting performance against requirements
• Exploring the feasibility of fabrication with a Manufacturing & vendors
• Coordinating with Test Engineer before and during the test phase
• Duties will include: Developing and generating CAD assemblies, parts, and fabrication drawings
• Carrying out analyses on components and subassemblies
• Generating presentation materials for reviews and presenting at required intervals (PDR, CDR, etc.)
• Writing assembly documentation, including selecting and mandating inspection steps
• Experienced and certified working on a cleanroom environment on the design of components, tools, equipment, and test simulation for space environment in vacuum chamber control and operation
• Design and implementation of cabling interconnect for EDU and flight hardware unit for space environment requirements and manufacturing procedure
• Programs: APG79V4, NASAMS, B52-BMRS, FOS-2, NJORD, WAS, OPIR, GLIMR, WBRS, ASARS, GEN5 FOS
• Consistently met or surpassed project milestones through diligent planning, resource allocation, and effective time management.

• Working with high-performance luxury EV (Electric Vehicle) on electrical architecture in design, packaging, & installation of vehicle infotainment system and their control units (ECU’s)
• Work in synchronously with vehicle interior trims and closure-in-white to have an optimum performance of the package and ease the assembly and servicing of the parts
• Effectively developed models, assemblies and drawings using CATIA V6 and 3DExperience
• Applied mechanical problem solving skills to develop creative solutions for quality products.
• Developed engineering solutions for complex technical problems, enhancing overall system performance and reliability.

Lead aerospace product and component design for clamping systems supporting hydraulic, fuel, structural, electrical, and transport applications.
Evaluate customer requirements, specifications, drawings, RFQs, design proposals, engineering changes, and regulatory compliance.
Develop project proposals, compliance matrices, qualification documents, technical reports, and customer presentations.
Review material specifications, test reports, qualification data, and test results against requirements.
Apply SAE, MIL-STD, AS, and aerospace standards to product design, qualification, and compliance.
Create 3D CAD models and engineering drawings for sheet-metal, metallic, plastic, structural, and electro-mechanical components and assemblies.
Conduct design reviews, requirements analysis, and technical evaluations, identifying risks and implementing effective solutions.
Apply DFMA, Design-to-Cost, and design optimization to improve performance, manufacturability, quality, and cost.
Use simulation and engineering analysis to evaluate designs and optimize structural and functional performance.
Present design concepts, technical solutions, and project status to customers, management, and cross-functional teams.
Develop innovative engineering solutions and contribute to patent applications for novel designs.
Optimize materials, manufacturing processes, and production methods to improve efficiency, quality, and cost.
Collaborate with manufacturing, suppliers, product designers, and engineering teams to resolve technical issues and support production.
Manage multiple high-priority projects, maintaining schedule, quality, and customer commitments.
Standardize engineering documentation, procedures, and processes to improve consistency and efficiency.
Translate customer requirements into robust, manufacturable engineering solutions and evaluate emerging technologies.

• Working on parametric-associative CATIA V5 design technology
• Assists architects, engineers and fabricators in developing geometric solutions for designs, both as pre-rationalized geometric system and the post-rationalization of complex designs into constructible form
• Provides expertise in the creation of reconfigurable 'smart models' which capture the structure of a design

• Sealing and Glass Module system
• Actively involves in the design of automotive sealing and glass module system for Chrysler (Sebring ’08 convertible) and GM customer using CATIA V4/V5
• Coordinate with customers and Counterparts in solving design related issues from design to production phase of wide range sealing technologies

• Design engineer responsible for the development of complete seating package of Hyundai SUV Program, from product launching to prototype stage
• Primarily responsible for driver & third row seats development of seat trim outline, plastic trims and structural support components, fit & finished, and assembly method
• Generated initial A-Surfaces development from laser scanned clay model and per 2D requirement drawing

• Feasibility & packaging study, design modification of automotive interiors for Lear’s Interior System Division using CATIA V4/V5 such as structural support components, interior trims, seating system, overhead systems, BIW, flooring and insulation components, and configurable consoles
• Coordinate with Customers and Counterparts in solving design related issues from design to production phase
• Position Key Function: Design/analyze/evaluate products related to the business
• Develop product specifications and procedures
• Communicate issues/concerns to internal/external customers and suppliers
• Study/research/benchmark best practices towards product improvement
• Make project planning and progress report
• Make proposals to improve processes and operations
• Plan/perform/coordinate other tasks as assigned by superiors
• Supports the implementation and maintenance of quality management system and ensures customer satisfaction and continual improvement through active participation in Quality System (QS) activities
• Actively participate in all Six Sigma activities
• Ensures that all individual and team deliverables are performed and goals are attained

• Responsible for plastic injection molding activities that include processes, molding machine condition, mold maintenance and material handling
• Improving the process, minimizing cycle time and delays
• Developed steps that improved production efficiency, meeting customer requirements and significantly reducing product defects
• Developed positive working relationships with stakeholders to effectively coordinate work activities.