Summary
Overview
Work History
Education
Skills
Timeline
References
References
Generic

Dauda Onimisi Zubairu

Principal Process Engineer
13th Floor, Heritage Place No.21 Lugard Avenue, Ikoyi , Lagos State, Nigeria.,Portharcourt

Summary

Summary

I joined Heritage Energy Operational Services Limited (HEOSL) as a Principal process engineer in October 2019 to lead the process engineering team.

My duties includes provision of leadership and integration for the surface facilities scope delivery where tight schedules and cost control is a critical success factor, process operational optimization & support, brown field modifications, green field development, feasibility &conceptual studies, facility capacity evaluation, and project execution & commissioning support.

Previously, I worked as a Senior process engineer with Motak investment limited and was deployed to Shell Petroleum Development Company Port Harcourt to handle the process deliverables of Assa North / Ohaji South Gas plant detailed design project.

Prior to joining the Assa North Team , I was Lead Front Development / Concept Engineer with Brunei Shell Petroleum for 7 years. I was Lead Front Development / Concept Engineer with Brunei Shell Petroleum for 7 years. I was responsible for all surface facility development / upgrade requirements for infill development and Well tie-in projects in the west offshore (AMPA) and Land (Darat) Asset.

Achievements:

  • Conceived and designed a water treatment system to save the company about $15million annually
  • Redesigned well casing blowdown process to avert regulatory sanctions.
  • Save over $300k for every infill development project by the development of a fit for purpose scoping template.
  • Unlocked over 5700km3 of gas and 1million m3 of oil by exploring and adoption of low cost pressure protection system
  • Reduced basis for design process from 6months to a maximum of 8 weeks. This improvements earned my team the managing director business improvement Gold award.
  • Piloted a risk based closed in tubing head pressure (CITHP) design for infill development wells geared to save 40% of facility modification cost.
  • Initiated some cross functional improvement for hydrate and low temperature brittle fracture management.
  • Initiate , conceptualize and the delivery of the process engineering aspects of frontend engineering design (FEED) packages for Soku condensate spiking project (very sensitive project for the prevention of illegal condensate bunkering from the Soku condensate delivery line).
  • Delivered several associated gas gathering process engineering aspects of FEED (functional specification) packages within budget and ahead of schedule. This projects was geared toward the government zero flaring policy.
  • Optimization of existing facilities safe saving 30% of brownfield modification cost.

With over 10 years experience as a senior process engineer, preliminary Reservoir fluid modelling/characterization and building HYSYS / UNISM model from the reservoir to the sales, preparation of fit-for-purpose post concept selection report, feasibility reports, preliminary equipment and line sizing and other process calculations (vessel, RV, etc.).are My bread and butter. I also provide input/support for inter-discipline studies/reviews as follows: design reviews, HAZID, HAZOP, SIL (IPF) classification workshop, layout studies, constructability reviews, value engineering workshops, etc. in line with relevant international codes and standards of the industry such as API, ASME, DEP and ISO Standards.

Overview

20
20
years of professional experience
8
8
years of post-secondary education

Work History

Principal Process Engineer

Heritage Energy Operational Services Limited
Ikoyi, LA
10.2019 - Current

This job requires a strong process engineering capabilities, excellent multi discipline integration capabilities to lead a team of 15 engineers to identify , realize new green field development portfolio opportunities, surface infrastructural development /brown field modification and also provide operational support for the optimal operation of the existing facilities. It aims at reducing cost of projects by a minimum of 10% yearly.

Responsibilities:

  • Frontend engineering development which involves Maturation of opportunities from identification to Execution and commissioning phase.
  • Develop feasibility and concept studies.
  • Performed process systems design which involves Process system modelling & simulation (UNISIM & PIPESIM) ,production system optimization and detailed process engineering deliverable.
  • Safety and environmental studies ( system protection e.g. relief & blowdown, emissions reduction studies).
  • Providing HSE input, guidance and monitoring from frontend to execution phase of projects to ensure compliance and improvements in HSE (This including systems, behaviors and culture),
  • Supporting development of project execution/commissioning plans (PEPs), cost estimates and schedules.
  • Providing input to Business plan for Surface and subsurface team.
  • Continuous process improvement targeted at eliminating waste, and improving efficiency

Senior Process Design Engineer

Shell Petroleum Development Company Nigeria/ Assa North / Ohaji South Gas Plant Project
Portharcourt, RI
10.2018 - 09.2019

This job requires a strong process design engineering capabilities to deliver the Process Engineering aspects of detailed design packages and follow on engineering through execution and commissioning for the Assa North Gas Project. This involves design of 300MMscfd and 20Mbpd Plant with a 300MMscfd process treatment plant to deliver Gas primarily to Domestic users and Nigerian LNG Plant . Major Units include Gas Dehydration (TEG Contactor), hydrocarbon dew pointing and Condensate Stabilization with associated gas recompression Compression.

Responsibilities:

  • Perform Process system modelling & simulation (UNISIM & PIPESIM) , and production system optimization.
  • Design of process systems – both frontend engineering ( conceptual engineering) and detailed engineering design which includes development design packages involving drawings (PFS/UFS, PEFS/UEFS cause & effect matrix, PSFS), data sheets, philosophies, memoranda, equipment & line sizing, other process calculations and sizing (RV, RO, etc.).
  • Develop safety and environmental studies ( system protection e.g. relief & blowdown, emissions reduction studies).
  • Support and manage external design Contractors by review of deliverables to ensure compliances to agreed standards. Also integrate design contractor activities and deliverables with in-house design team deliverables.
  • Participation in inter-discipline reviews and workshops such as design & model reviews, HAZOP, SIL (IPF) Classification and constructability workshops.

Lead Frontend / Concept Engineer

Brunei Shell Petroleum/ Asset Frontend Engineering Department
Seria, Kuala Beliat
11.2011 - 10.2018

This Position requires excellent multi discipline integration capabilities to identify and realize onshore/offshore infill development portfolio opportunities and surface infrastructural development / modification for new & closed in Oil & gas wells -. Total annual budget - Capital =$50million annually.

Responsibilities:

  • Preparation Scope of work/Basis for Design for infill development portfolio where delivery against extremely tight schedules and resources is critical success factor.
  • Ensure all infill development business and commercial decision for are risk based
  • Review and providing input to facilities process check reports.
  • Participation in inter-discipline studies/reviews as follows: Design Reviews, HAZID, HAZOP, SIF (IPF) Classification, Layout Studies, Constructability Reviews, Value Engineering, process facilities adequacy check reports, identify uncertainties throughout frontend and execution phase of projects and manage continuous change in prioritization sub-surface requirements and project scope.
  • Working closely with Offshore WRM (Wells and Reservoir Management) Cluster Leads, other assets WRM Teams, multiple disciplines, and manage numerous interfaces and conflicts.
  • Providing HSE input, guidance and monitoring from frontend to execution phase of projects to ensure compliance and improvements in HSE (including systems, behaviors and culture), including implementation of BSP-12-MS and BSP HSE-MS requirements and to assume responsibilities for applicable standards requirements.
  • Supporting preparation of project execution/commissioning plans (PEPs), cost estimates and schedules.
  • Supporting conceptual and detailed designs, both in-house & design consultants.
  • Supporting procurement of materials.
  • Providing input to Business plan for Offshore CIW activities.
  • Providing support/input for shutdown planning & coordination, construction activities, commissioning & handover activities and project close-out.
  • Supporting project staff, provide coaching and overseeing the development of GFEs and citizen staff, where identified.
  • Continuous process improvement targeted at eliminating waste, and improving efficiency

Senior Process Development Engineer

Shell Petroleum Development Company Nigeria/ Engineering Design Department
Portharcourt, RI
04.2003 - 10.2011

This job requires a strong process engineering capabilities to deliver the Process Engineering aspects of FEED (Project Specification) and detailed design packages for the following projects:

  • Gbaran Ubie Phase 2 Project - Increasing from 2X525Mmscfd TEG Gas dehydration trains to 2X600MMscfd trains and addition of 600Mmscfd train to handle additional gas to Nigeria LNG Plant in Bonny.
  • Assa North-Ohaji South Gas Plant – design of 1000Mmscfd and 120Mbpd Plant with a 350Mmscfd Domestic Gas dewpointing plant to deliver Gas to both Nigerian LNG Plant and Domestic Users. Major Units include Gas Dehydration (TEG Contactor), Condensate Stabilization (Using stabilization column), JT-LTS Plant, Compression and Hot Oil System
  • Associated Gas Solutions Phases 1 & 2 Project- Design of compressor stations for HP, LP &SV associated gases as feed to power plants and NLNG- A drive to commercialize flared associated gases and meet the National zero flare policy.
  • Soku Condensate Spiking Project- Spiking of condensate into high pressure NLNG gas line to eliminate illegal condensate bunkering.
  • Ughelli-Utorogu NAG pipeline system project- 14Km Ughelli –Utorogu NAG flow line, bulk line and sales gas return line

Responsibilities:

  • Develop process system modelling & simulation (UNISIM & PIPESIM) , and production system optimization.
  • Establish process systems design of both Frontend Engineering (or Basic Engineering) and Detailed Engineering Design which includes preparation design Packages involving drawings (PFS/UFS, PEFS/UEFS Cause & Effect Matrix, PSFS)/Datasheets, philosophies, memoranda, equipment & line sizing, other process calculations/sizing (RV, RO, etc.).
  • Safety and Environmental Studies (protection systems e.g. relief & blowdown, emissions reduction studies, HAZID, HAZOP, SIL (IPF) classification workshops, layout studies, constructability reviews, quantitative risk assessment (QRA), FIREPRAN).

Process Engineer

Shell Petroleum Development Company Nigeria/ Frontend / Concept Engineering Department
Portharcourt, RI
10.2001 - 03.2003
  • This job requires a good chemical engineering background and strong analytical and data processing capabilities to function properly in the following projects
  • Hydrocarbon Field Planning Tool (HFPT) and End user training.
  • Utapate Field maturation Project
  • Manage Construction Documents (Procedures, Technical, Queries, specifications etc)
  • Hydrocarbon Field Planning Tool (HFPT) Lunch / End user training
  • Operational Support
  • Responsibilities:
  • Setup Hydrocarbon Field Planning Tool (HFPT) Lunch/End user training.
  • Set up data requirement for yearly maintenance/update of surface models. Assist initial aftercare of HFPT
  • • Perform facilities review which involves process system modelling & simulation (UNISIM & PIPESIM) , and production system optimization (well fluid characterization, pipelines, gas plants and gathering networks).

Education

Master of Science - Project Management

Curtin University Australia
03.2014 - 01.2016

Bachelor of Science - Chemical Engineering

Ahmadu Bello University Nigeria 
Zaria, KD
01.1993 - 03.1999

Skills

    Process Safety

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Timeline

Principal Process Engineer

Heritage Energy Operational Services Limited
10.2019 - Current

Senior Process Design Engineer

Shell Petroleum Development Company Nigeria/ Assa North / Ohaji South Gas Plant Project
10.2018 - 09.2019

Master of Science - Project Management

Curtin University Australia
03.2014 - 01.2016

Lead Frontend / Concept Engineer

Brunei Shell Petroleum/ Asset Frontend Engineering Department
11.2011 - 10.2018

Senior Process Development Engineer

Shell Petroleum Development Company Nigeria/ Engineering Design Department
04.2003 - 10.2011

Process Engineer

Shell Petroleum Development Company Nigeria/ Frontend / Concept Engineering Department
10.2001 - 03.2003

Bachelor of Science - Chemical Engineering

Ahmadu Bello University Nigeria 
01.1993 - 03.1999

References

References

Nnamdi Anowi, Nigeria Liquified Natural Gas, Unit Production Manager,
Nnamdi.Anowi@nlng.com,+2348070325701

Shofu Razak, Shell Petroleum Development Company Nigeria, Game Changer Manager,
razak.k.shofu@shell.com, +2348027070924


Shamsudin Fariny, Shell Malaysia Exploration and Production,

Head Project Services and Portfolio Planning, Projects and Engineering
fariny.shamsudin@shell.com, +60126011399

Dauda Onimisi ZubairuPrincipal Process Engineer