David Castillo
Santa Fe Springs,CA
Summary
Accomplished Environmental, Health & Safety Manager with a proven track record at Northrop Grumman, specializing in ISO 14001:2015 System Development and EHS multi-site management. Expert in regulatory compliance and risk assessments, with a talent for leading effective training programs. Achieved a 95% closure rate on job safety analyses, demonstrating exceptional problem-solving and leadership skills.
Overview
36
36
years of professional experience
1
1
Certification
Work History
Environmental, Health & Safety Manager
Northrop Grumman
Commerce, CA
01.2022 - Current
- Company Overview: Space Division
- Develops, implements, and maintains procedures, work instructions and management systems to minimize environmental and safety risks and ensure compliance with regulatory requirements
- Manages environmental and safety project activities including scheduling, tracking, and planning for environmental and safety assessments, site investigations, feasibility studies, and remedial action plans
- Provide site training on developments related to environmental and safety company standards
- Site management of Process Safety Management (PSM) / Risk Management Prevention (RMP) system
- Leader of the site HAZWOPER team
- Leader of all site EHS related committees
- Site Representative in all EHS regulatory and management matters
- Support Facilities and Maintenance departments
- Space Division
Environmental, Health & Safety Manager
Phillips Industries
Santa Fe Springs, CA
02.2018 - 01.2022
- Develop, manage and implement all applicable EH&S programs and procedures and work instructions while providing management systems support to all levels of management for two strategic business units
- Develop annual strategic EHS and Environmental/Energy Business Plans
- Manage EHS Weekly employee area inspection program
- EHS Management & Compliance System Support- Plants (Mexico, China and Poland)
- Site Leader- ISO 14001 Management System Program
- Site Leader/System Development- certifiable OHSAS 18001 Management System Program
- Manager of all site EHS Committees (Safety-Direct Labor, Management Safety, Ergonomics, Hazardous Material/Waste, Emergency Response)
- Leader in the development and implementation of the site behavior-based safety program
- Leader in the development and implementation of incident and near-miss reporting programs
- Site security and emergency response management contact
Environmental, Health & Safety Site Manager
Saint-Gobain
Garden Grove
11.2004 - 02.2018
- Company Overview: Separate Business Units-Seals & Fluid Handling Components
- Develop, manage and implement all applicable EH&S programs and procedures and work instructions while providing management systems support to all levels of management for two strategic business units
- Develop annual strategic EHS and Environmental/Energy Business Plans
- Manage EHS Weekly employee area inspection program
- EHS /Management System Assessment Team Leader- Various business site's within North America and Mexico
- Provide EHS Management support for sister plants in Mexico, Bristol, Rhode Island and San Diego
- Site Leader/System Development- ISO 14001 Management System Program
- Site Leader/System Development- OHSAS 18001 Management System Program
- Manager of all site EHS Committees (Safety-Direct Labor, Management Safety, Ergonomics, Hazardous Material, Emergency Response)
- Leader in the development and implementation of the site behavior based safety program
- Leader in the development and implementation of incident and near-miss reporting programs
- Travel to other facilities to provide direct assistance with EHS and management system program development initiatives or regulatory compliance assistance
- Project leader for all EHS related World Class Manufacturing projects for two business units
- Manager of worker comp and return to work programs (Maintained a site Ex Mod rating of <1.0 for 10 consecutive years)
- Contractor management- 12+ years with no reportable safety incidents
- Manager of all site environmental and safety related incident investigation and corrective actions
- (100% closure rate < 30 days)
- Developed and implemented site Business Continuity Plan
- Separate Business Units-Seals & Fluid Handling Components
Environmental/Safety Preventative Maintenance Supervisor
ITW-CIP Stampings
Santa Fe Springs, CA
05.2004 - 11.2004
- Direct supervisor for the environmental maintenance department
- (5-direct reports)
- Manage all related EHS related programs for a unionized facility
Environmental/Health/Safety Coordinator
Goodrich (UTC Aerospace)
Santa Fe Springs, CA
01.1998 - 05.2004
- Company Overview: (Carbon Brake/High Temp Composite Operations)
- Develops, implements, and maintains procedures, work instructions and management systems to minimize environmental and safety risks and ensure compliance with regulatory requirements
- Manages environmental and safety project activities including scheduling, tracking, and planning for environmental and safety assessments, site investigations, feasibility studies, and remedial action plans
- Provide site training on developments related to environmental and safety company standards
- Assesses the environmental and safety risks of activities and advises team members of environmental and safety impact
- (Job safety Analysis and follow-up recommendations (95% closure rate < 30 days))
- Site manager for Process Safety Management (PSM) / Risk Management Prevention (RMP) system
- Leader of the site HAZWOPER team
- Leader of all site EHS related committees
- EHS team lead for corporate assessments for various North American sites
- (Carbon Brake/High Temp Composite Operations)
Environmental/Safety Coordinator-Plant Supervisor
SUNOCO. INC.-Los Angeles Plant (Kendall Division)
Commerce, CA
08.1995 - 12.1997
- Direct Supervisor for Quality Control lab and production personnel
- (6-direct reports)
- Ensure that the facilities follow all applicable Safety and Environmental regulations
- Present training of unionized work force in safety and environmental programs
- Amended facility's Emergency Response, Hazardous Waste, S.P.C.C
- And S.W.P.P
- Plans
- Perform scheduled environmental, safety, fire prevention audits, generate and submit a variety of reports to federal state and local regulatory agencies
- Developed a water treatment/management program for obtaining a POTW permit for the facility
- Provide technical support to other divisions in dealing with OSHA, AQMD, EPA, OSHA, LACSD, and RCRA/DOT hazardous waste compliance programs
Environmental Field Team Leader, Environmental Department (Refinery)
POWERINE OIL COMPANY
Santa Fe Springs, CA
06.1989 - 04.1995
- Direct supervisor for in-house environmental technicians (4-direct reports)
- Provide guidance to environmental and maintenance technicians for monitoring, maintenance and reporting requirements
- Provide technical support to operations and maintenance regarding compliance issues
- Managed a variety of contractors that supported specific equipment air compliance programs
- Contributed in the development of environmental and safety general operating practices
- Generated a variety of air pollution control district reports (AQMD) along with supplemental reports to internal departments
- Provided support for mitigation plans for process unit upsets, uncontrolled releases, and spill response events
- Implement and report specific variance conditions that were mandated by AQMD
- Actively supported internal environmental refinery audits and regulatory inspections
Education
B.S Degree - Electronics Engineering Technology, Electronics Technology
DeVry University
Pomona, CA01.1989
Skills
- Environmental, health & safety compliance programs management
- EHS multi-site management
- ISO 14001:2015 Site System Development
- OHSAS 18001:2007 Site System Management
- Auditing
- Chemical and Job Safety Risk Assessments
- Refinery operations
- Chemical process operations
- Automotive component operations
- Aerospace industries operations
- General maintenance
- Employee EHS Training
- Environmental permitting and management
- Regulatory interpretation
- Environmental regulatory compliance reporting
- Hazardous Waste Management
- Water treatment
- Training workshop facilitation
- Workers compensation claims management
- Return to work programs management
- EHS/Management System Lead Auditing
- Behavior Based Training Program development
- World Class Management (WCM)
- Health & Safety management
- Environment & Risk Management
- EHS procedure development
- Work instructions development
- EPA Risk Management Program leadership
- OSHA Process Safety Management systems leadership
Affiliations
- American Society of Safety Engineers (ASSE)
- National Safety Council -Orange County Chapter
- California Resource Management Association( CalRMA)
- National Fire Protection Association (NFPA)
- California Storm Water Quality Association (CASQA)
- Qualified Industrial Storm Water Practitioner (QISP)
- National Registry of Environmental Professionals(NREP):
- Registered Environmental Manager (REM)
- Certified Environmental and Safety Compliance Officer (CESCO)
- Certified Safety & Emergency Manager (CSEM)
- Registered Environmental Property Assessor (REA)
- Certified Waste Operations Compliance Professional (CWOCP)
Certification
- ISO 14001-System Development/Lead Auditor /Environmental Management Representative
- OSHAS 18001- System Development/Lead Auditor/Safety Management Representative
- US Dept. Labor: OSHA 501 Training Course in OHS Standards and General Industry (40hr)
- Team Leader- Process Hazards Analysis, Process Safety Management and Risk Management Programs.
- Six Sigma-Black Belt
- Air Compliance & Permitting
- Risk Management Programs & Process Safety Management, HAZOP certifications.
- Industrial/Office Ergonomics
- Industrial Ventilation and Principles of Industrial Hygiene
- World Class Management (WCM) -Health & Safety Pillar (Green Belt)
- RCRA/DOT Hazardous Materials
- CPR/First Aid/AED
- Forklift Operator Trainer
- OSHA 30 Hour
- ISO 14001/2015 Lead Auditor
Awards
- 2018, Circle of Excellence Award, Phillips Industries
- 2005-2017, Site Safety Awards, Saint-Gobain
- 2005-2017, Diamond International Awards, Saint-Gobain, 2
- 2005-2017, North Gold American Awards, Saint-Gobain, 4
- 2005-2017, Gold High Risk Standard Management Standard Award, Saint-Gobain, 2
Area Of Expertise
- Hands-on management of environmental, health & safety compliance programs.
- EHS multi-site management.
- ISO 14001:2015 & OHSAS 18001:2007 Site System Development, Management & Auditing
- Chemical and Job Safety Risk Assessments
- Extensive background in refinery & chemical process related operations, composite and component, automotive component, aerospace industries and general maintenance.
- Employee EHS Training and Communications
- Environmental permitting and management (Air, Haz Waste Treatment, Storm Water), negotiations and regulatory interpretation
- Environmental regulatory compliance reporting: Air (AER, Title V, TRI) Hazardous Waste & Materials (Biennial Reporting, CUPA-Hazardous Material Disclosure Plan, SPCC plan, SB-14 Hazardous Waste Minimization, Tiered permitting, CalARP), Water: (SWPPP-Industrial Activity and Waste Water treatment)
- Conduct training workshops for in-house environmental, hazardous waste and safety related programs
- Manage all workers compensation claims and return to work programs.
- EHS/Management System Lead Auditing.
- Behavior Based Training Program development, training and implementation.
- World Class Management (WCM) pillar owner: Health & Safety (Green Belt) and co-owner Environment & Risk Management
- Development of EHS procedure and work instructions.
- Leadership & Management of EPA- Risk Management Program (RMP) & OSHA- Process Safety Management (PSM) systems.
Timeline
Environmental, Health & Safety Manager
Northrop Grumman
01.2022 - Current
Environmental, Health & Safety Manager
Phillips Industries
02.2018 - 01.2022
Environmental, Health & Safety Site Manager
Saint-Gobain
11.2004 - 02.2018
Environmental/Safety Preventative Maintenance Supervisor
ITW-CIP Stampings
05.2004 - 11.2004
Environmental/Health/Safety Coordinator
Goodrich (UTC Aerospace)
01.1998 - 05.2004
Environmental/Safety Coordinator-Plant Supervisor
SUNOCO. INC.-Los Angeles Plant (Kendall Division)
08.1995 - 12.1997
Environmental Field Team Leader, Environmental Department (Refinery)
POWERINE OIL COMPANY
06.1989 - 04.1995
- ISO 14001-System Development/Lead Auditor /Environmental Management Representative
- OSHAS 18001- System Development/Lead Auditor/Safety Management Representative
- US Dept. Labor: OSHA 501 Training Course in OHS Standards and General Industry (40hr)
- Team Leader- Process Hazards Analysis, Process Safety Management and Risk Management Programs.
- Six Sigma-Black Belt
- Air Compliance & Permitting
- Risk Management Programs & Process Safety Management, HAZOP certifications.
- Industrial/Office Ergonomics
- Industrial Ventilation and Principles of Industrial Hygiene
- World Class Management (WCM) -Health & Safety Pillar (Green Belt)
- RCRA/DOT Hazardous Materials
- CPR/First Aid/AED
- Forklift Operator Trainer
- OSHA 30 Hour
- ISO 14001/2015 Lead Auditor
B.S Degree - Electronics Engineering Technology, Electronics Technology
DeVry University
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