David Estes
Pell City,AL
Summary
Manufacturing professional with extensive experience in plant operations and production management. Proven history of implementing process improvements that enhance operational efficiency and product quality. Reliable team collaborator with focus on achieving results and adapting to changing needs, bringing valuable organizational and leadership skills to role.
Overview
15
15
years of professional experience
Work History
Particle Board Plant Manager
Kronospan
10.2019 - 08.2025
- Increased production efficiency and implemented process improvements.
- Reduced costs by eliminating material waste.
- Provided direction and leadership to all levels of employees and managers.
- Led, trained and coached plant staff to facilitate high levels of productivity and quality.
- Monitored and evaluated plant performance to identify areas for improvement and take corrective measures.
- Analyzed production data and prepared reports for senior management.
- Mentored and developed staff members, promoting professional growth opportunities within the organization.
- Reduced downtime for maintenance by establishing a proactive preventive maintenance program.
- Conducted thorough root cause analyses on production issues, identifying solutions for continuous improvement efforts.
- Collaborated with sales team to align plant capabilities with customer demands, fostering long-term business relationships.
- Established positive relationships with suppliers to obtain timely deliveries of materials and products.
- Responsible for overall plant safety.
Instrumentation Technician
Trinova Inc.
09.2017 - 10.2019
- Embedded Instrumentation Technician in pharmaceutical manufacturing facility.
- Attended Endress + Hauser training and received calibration certification.
- Perform routine calibrations of process control instrumentation.
- Performed maintenance, troubleshooting, repair and installation to a variety of flow meters, transmitters, controllers and associated equipment to meet customer requirements.
- Continuously expanded knowledge base through ongoing development opportunities such as training courses or certifications.
- Used various tools and software applications for precise data collection during calibration processes.
- Increased customer satisfaction by providing timely and accurate calibration services onsite.
- Collaborated with engineering teams to develop customized solutions for specific calibration challenges.
- Improved equipment reliability with meticulous maintenance and inspection schedules.
- Enhanced calibration accuracy by regularly maintaining and adjusting equipment.
- Streamlined documentation processes, ensuring accurate and timely records were kept for all calibration activities.
- Reduced equipment downtime by proactively identifying and addressing calibration issues before they escalated.
Chemical Plant Manager
Kronospan
10.2014 - 09.2017
- Managed chemical plant consisting of resin and formaldehyde production units.
- Monitored and evaluated plant performance to identify areas for improvement and take corrective measures.
- Reduced downtime for maintenance by establishing a proactive preventive maintenance program.
- Created plant policies and procedures for safe and productive operations.
- Analyzed production data and prepared reports for senior management.
- Responsible for training and developing chemical plant operators.
- Conducted performance appraisals on all associates.
Electrical Department Manager
Kronospan
05.2012 - 10.2014
- Managed all electrical aspects within a highly advanced HDF/MDF Mill that operates on a 24/7/365 schedule.
- Developed preventative maintenance programs, extending the lifespan of electrical equipment and reducing costly repairs or replacements.
- Maintained accurate documentation of all electrical systems, enabling swift resolution of issues during troubleshooting efforts.
- Negotiated favorable contracts with vendors, reducing material costs without compromising quality.
- Led a cross-functional team to complete complex projects on time and within budget constraints.
- Developed comprehensive electrical maintenance plans for improved system reliability and reduced downtime.
- Coordinate electrical activities with contractors on projects such as waste water treatment plant and large compressor installation.
- Recruited, interviewed and hired employees and implemented training program for new hires.
- Performed reviews on all electrical department associates.
MDF Production Supervisor
Kronospan
08.2010 - 05.2012
- Supervising plant operations consisting of an Energy Plant, Chip Processing Facility, Refiner System, Continuous Press Line and Finishing line.
- Supervised production equipment operators and maintenance technicians on a scheduled rotating shift.
- Ensured that all safety, quality and production requirements were met.
- Troubleshoot and assist maintenance efforts to maintain production.
- Perform operator performance evaluations and set goals for next period.
- Communicate with MDF Production manager and other department managers to ensure continuity is maintained in order to achieve maximum efficiency.
- Develop checklist and PDM's for production personnel.
- Resolved issues quickly to maintain productivity goals.
Education
Electronic Engineering Technology
Gadsden State Community College
Gadsden, AL05-1993
High School Diploma -
Walter Wellborn High School
Anniston, Al05-1990
Skills
- Operations management
- Production and process management
- Project management
- Work delegation
- Environmental compliance
- Production equipment maintenance
- Strategic thinker
- Equipment troubleshooting
- Waste reduction
- Employee performance reviews
Timeline
Particle Board Plant Manager
Kronospan
10.2019 - 08.2025
Instrumentation Technician
Trinova Inc.
09.2017 - 10.2019
Chemical Plant Manager
Kronospan
10.2014 - 09.2017
Electrical Department Manager
Kronospan
05.2012 - 10.2014
MDF Production Supervisor
Kronospan
08.2010 - 05.2012
Electronic Engineering Technology
Gadsden State Community College
High School Diploma -
Walter Wellborn High School
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