David Andrew Goncalves

Danbury,CT

Summary

Dedicated professional with a strong work ethic complemented by effective communication skills, deeply committed to contributing to team success and organizational goals.

Overview

years of professional experience

Work History

Quality Specialist / Technician

ROM Technologies, Inc.

Brookfield, CT

01.2020 - Current

Managed incoming inspection to ensure compliance with quality standards, fostering adherence to specifications and minimizing risk.
Conducted thorough FAIs to verify initial production samples against specifications, ensuring processes could consistently deliver conforming parts.
Developed inspection plans to streamline quality assessment and maintain product integrity, incorporating checklists and sampling plans.
Programmed Video Measurement Systems for accurate, automated dimensional analysis of components.
Oversaw the calibration system to ensure the accuracy of measurement tools and equipment.
Delivered quality-related support to engineering teams to align product designs with quality standards.
Managed FDA complaints to ensure timely resolution and regulatory compliance.
Executed supplier audits and developed quarterly performance reports to drive improvement and monitor compliance.

Quality Manager

Sonics & Materials, Inc.

Newtown, CT

01.1990 - 01.2019

Spearheaded the revitalization of a legacy Quality Management System (QMS), transitioning from paper-based, fragmented processes to a streamlined, standardized digital system.
Led a team of 5 inspectors, implementing skill-based workload balancing and mentoring programs to boost team efficiency and foster a proactive, ISO 9001-compliant quality culture.
Optimized inspection department layouts across 3 locations, reducing material handling time and improving workflow efficiency.
Developed and presented quarterly/annual KPI reports to executive leadership, driving strategic decision-making regarding operational efficiency, and quality improvements.
Conducted rigorous ISO 9001 internal audits, identifying root causes of non-conformities and implementing effective Corrective and Preventive Actions (CAPA) to eliminate recurring defects.
Developed and delivered ISO 9001 training for 70+ employees, increasing engagement with quality policies and fostering a robust quality culture.
Performed on-site supplier audits, assessing quality management capabilities and ensuring compliance with company standards.
Acted as Document Control Administrator, ensuring compliance of engineering, quality, and SOP documents for regulatory readiness.
Performed precision mechanical calibrations on diverse, critical equipment, ensuring strict adherence to N.I.S.T. traceability standards.
Developed and executed a comprehensive preventive maintenance program, significantly improving equipment reliability and reducing downtime.
Designed and implemented a digital, paperless calibration system, reducing turnaround time and improving tracking accuracy for critical equipment.

Education

Associate's Degree - Quality Assurance

Naugatuck Valley Community College

Waterbury, CT

Certificate - Electronic Assembly & Wiring

Henry Abbott Technical High School

Danbury, CT

Skills

Odoo ERP
Vision Measurement System Programming
Mechanical Calibration
Metrology
Microsoft Office
ISO9001 Internal Auditor
MasterControl QMS

Intellect QMS
Windchill Blueprint Management System
Optical Comparator
Slack
ProfitKey ERP
NetSuite ERP
Justworks

Affiliations

Community Volunteer / Youth Basketball Coach (Danbury Athletic Youth Organization, Danbury Police Athletic League (PAL), Danbury Parochial League, Hat City Youth Services)

Awards

Naugatuck Valley Community College Senior Quality Award, Graduated Magna Cum Laude

Timeline