Summary
Overview
Work History
Education
Skills
Accomplishments
Certification
Timeline
Generic

David J. Michaels

Summary

Dynamic and results-oriented executive with over 20 years of expertise in strategic planning, quality management, operations, and engineering. Proven success in building and optimizing Quality Systems, achieving ISO 9001, ISO 13485, and IATF 16949 certifications, while enhancing production efficiencies that resulted in a 30% improvement in output. Demonstrated ability to source and develop high-performing teams and implement innovative training programs focused on problem-solving and internal audits. Committed to driving quality excellence and operational success across the automotive, defense, plumbing fitting, and ultrahigh tolerance bearing industries.

Overview

23
23
years of professional experience
1
1
Certification

Work History

Quality Manager

TECHNIPLAS CORPORATION
09.2024 - 09.2025
  • In charge of Quality for production plant in Jonesville, Michigan.
  • Served as Quality Improvement Expert, for plants in Mansfield, Ohio, and Anderson, South Carolina.
  • Optimized and enhanced the Quality System, by training employees in Problem Solving, Layered Audits and Internal Auditing, while developing, and guiding a team of 5 direct reports.

Quality Director

ELKHART Products Corporation/AALBERTS-IPS
01.2023 - 09.2024
  • Directed Quality operations across production plants in Elkhart, Indiana; Fayetteville, Arkansas; and Westville, Oklahoma.
  • Managed the Quality system and trained employees in Problem Solving, and Internal Auditing.
  • Sourced, developed, and led a team of 7 direct reports.

General Manager & Quality Director

ELKHART TRI-Went Industrial/AALBERTS-IPS
01.2020 - 12.2022
  • Presided over the Management and enhancement of manufacturing and production operations.
  • Realized a production improvement of over 30%+ within one year, establishing new annual production records and reducing scrap levels significantly.
  • Took plant from a negative profit margin to an over 28.9% profit margin within one year.
  • Dramatically reduced turnover rates through the implementation of an innovative team concept.
  • Sourced, developed, and led a cohesive team of 7 direct reports.

Quality Director

ELKHART Products Corporation/AALBERTS IPS
01.2018 - 01.2020
  • Directed the management of Quality Systems for corporation and production plants in IN, AR, OK, SC, and NC.
  • Oversaw the development, registration, and improvement of Quality Systems.
  • Guided and developed managers and teams within various locations.
  • Achieved ISO9001:2015 Quality System certification for three plants within 12 months, with a commendation for the development of strongest quality system that the registrar (IAPMO) had ever seen.
  • Directed and Managed ISO17025:2017 A2LA accredited lab
  • Drove enterprise-wide scrap reduction.
  • Hired, developed, and led a team of 12 direct reports.

Quality Manager/Management Rep

MATCOR-MATSU
01.2017 - 01.2018
  • Managed TS/IATF16949, Quality System and ISO14001 Environment Systems.
  • Oversaw quality and new product launches. Responsible for the successful PPAP'ing of new and amended products. Products: Body in white stampings, seat frames, cross beams for dashboards.
  • Supplier to Honda, Toyota, GM, Ford, Jeep, and Chrysler.
  • Sourced, Led and Managed a team of 25 direct reports.

Quality Director/Management Rep.

Flexible Concepts, INC.
09.2011 - 10.2016
  • Directed ISO9001:2015 Quality System, and ensured exceptional quality for three production plants.
  • Liaison with both Automotive Customers and DCMA Auditors.
  • Collaborated with Plant Managers, and teams within each plant.
  • 5 years with 0 audit findings from our Quality System registrar.
  • Products: Automotive Spindles, Bearings, RV Brake Drums, Military (Lifting Plugs, Shell Casings, War Heads, Missiles, and 40mm grenades). ITAR compliant.
  • Hired, developed, and led a team of 10 direct reports.

Quality Mgr./Mgmt. Rep

STURGIS Molded Products
02.2010 - 09.2011

Led TS-16949 Quality System

Managed quality for 5 production plants within company

Trained employees in Internal Auditing and Problem Solving

  • Led quality assurance initiatives, improving product compliance and reducing defects.
  • Developed and implemented quality management systems aligned with industry standards.

Principal/Quality Consultant

QUALITY ONE SYSTEMS LLC
01.2008 - 01.2010

Quality Mgr/Mgmt Rep

Lund International & Belmor Products
01.2006 - 01.2008

Quality Mgr/Mgmt Rep

Atwood Mobile Products
01.2003 - 01.2006

Education

Bachelor of Science - Quality Assurance Engineering and Management

Almeda University
Boise, ID

Certificate - Quality Assurance Management

University of Manitoba
Winnipeg, Manitoba

Certificate - Quality Engineering and Management

Indiana University South Bend
South Bend, IN

Skills

  • Internal audit expertise
  • Internal auditor training expertise in ISO 9001:2015
  • Quality management system implementation
  • Compliance assessment and evaluation
  • Application of 8D problem-solving methodology
  • Experienced trainer in problem-solving techniques

Accomplishments

  • Developed highly effective ISO9001:2015 Quality Systems at 3 production plants, from nothing to fully implemented within 12 months.
  • Managed and improved ISO17025, A2LA calibration lab.
  • Directed Quality for 7 production plants.
  • Managed production as the General Manager for Knoxville production plant, taking it from a negative margin to a 28.9% profit within one calendar year.
  • Implemented and chaired Voice of the Customer (VOC) meetings as Quality Director, to drive increased customer awareness and satisfaction. Resulted in greater customer satisfaction and increased marketshare.

Certification

  • Manager of Quality/Organizational Excellence (MOQ/OE), 2001
  • Quality Auditor (CQA), 1995
  • Quality Technician (CQT), 1988
  • Mechanical Inspector (CMI), 1989
  • Quality Engineering (with SSBB tools), Auditing/Mgmt, Indiana University, South Bend, IN, 1989
  • Structural Engineering, Drafting & Blueprint Reading, University of Chicago, Chicago, IL, 1981
  • Quality Systems Auditor, Registrar Accreditation Board (RAB) Auditor; Milwaukee, Wisconsin, 1991
  • IATF16949 Lead Auditor, 2018

Timeline

Quality Manager

TECHNIPLAS CORPORATION
09.2024 - 09.2025

Quality Director

ELKHART Products Corporation/AALBERTS-IPS
01.2023 - 09.2024

General Manager & Quality Director

ELKHART TRI-Went Industrial/AALBERTS-IPS
01.2020 - 12.2022

Quality Director

ELKHART Products Corporation/AALBERTS IPS
01.2018 - 01.2020

Quality Manager/Management Rep

MATCOR-MATSU
01.2017 - 01.2018

Quality Director/Management Rep.

Flexible Concepts, INC.
09.2011 - 10.2016

Quality Mgr./Mgmt. Rep

STURGIS Molded Products
02.2010 - 09.2011

Principal/Quality Consultant

QUALITY ONE SYSTEMS LLC
01.2008 - 01.2010

Quality Mgr/Mgmt Rep

Lund International & Belmor Products
01.2006 - 01.2008

Quality Mgr/Mgmt Rep

Atwood Mobile Products
01.2003 - 01.2006

Certificate - Quality Engineering and Management

Indiana University South Bend

Bachelor of Science - Quality Assurance Engineering and Management

Almeda University

Certificate - Quality Assurance Management

University of Manitoba
David J. Michaels