Summary
Overview
Work History
Education
Skills
Certification
Timeline
Generic

David Jones

Norcross,GA

Summary

Manufacturing Engineer/Telecommunications/Network Specialist/ with 20 years working with Data/voice and RF and network technology in the telecommunications and Satcom industries. Very experienced with ISO 9001, large scale manufacturing operations, computer networking, quality control, LEAN and Six Sigma Principles, OSHA regulations. Computer Skills, Familiar with most Microsoft software well versed in Excel, Word and some experience with Visio.high level understanding of computer hardware, up to and including custom builds. Well versed with SAP ,Axapta and Deltek Costpoint MRP systems and have been involved with implementation and change over to both troubleshooting and resolution, manufacturing, logistical issues.

Overview

27
27
years of professional experience
1
1
Certification

Work History

Senior Manufacturing Engineer

Envistacom
07.2018 - 02.2023
  • Responsible for overseeing the production of assigned product lines and driving the process from contract award through DCMA inspection and delivery
  • Optimized assembly line processes for increased output and reduced downtime.
  • Set up of tooling and processes for workstations
  • Lead and provide guidance for the manufacturing engineering team and integration leads
  • Provide mechanical and technical support when troubleshooting problems effecting production and quality
  • Review engineering drawings and conduct Production Readiness reviews to ensure what works on paper will work in reality
  • Developed standard operating procedures, ensuring consistent product quality and adherence to regulatory requirements.
  • Provide and maintain detailed work instructions when needed
  • Used Lean and Six Sigma methodologies to improve production processes
  • Conducted time studies to identify bottlenecks, optimizing resource allocation for maximum productivity.
  • Applied mechanical troubleshooting skills to develop effective solutions for quality products.
  • Served as technical liaison between customer, manufacturing, quality assurance and vendor and supplier personnel to resolve technical and quality issues.
  • Mentored junior engineers and technicians, fostering a culture of continuous learning and professional growth within the team.
  • Research and development of capital equipment projects
  • Implementation of new products from engineering to production
  • Responsible for the development of all tooling, instructions, and processes to successfully repair product.
  • Collaborated with cross-functional teams to develop innovative manufacturing solutions, resulting in cost savings and improved product quality.

Service Manager

VTS America
02.2017 - 04.2018
    • Build & Manage a new service structure
    • Build and maintain high quality network of Authorized service providers
    • Build and maintain long term relations with authorized service providers
    • Execution of training and certification among service network, providing technical support, audits of service network
    • Initiate activities aimed at optimization and increasing efficiency of service processes
    • Responsible for cost optimization of assembly and warranty repairs.
    • Improved customer satisfaction by implementing streamlined service processes and staff training programs.
    • Streamlined scheduling procedures, optimizing technician deployment to maximize productivity and minimize client wait times.

Plant Supervisor

VTS America
12.2015 - 02.2017
    • Responsible for overseeing the daily production of industrial air handling units
    • Direct supervision of 14-20 direct reports
    • Training of new personnel, coaching and ongoing development of staff
    • Resolved personnel issues quickly through active listening skills combined with fair decision-making practices that resulted in improved workforce satisfaction.
    • Improve efficiency through LEAN manufacturing initiatives
    • Tracking of all relevant metrics to the operation
    • Hiring of personnel.
    • Improved plant efficiency by implementing streamlined processes and optimizing equipment usage.
    • Led safety meetings and promoted adherence to company policies for a safer working environment for all employees involved in the plant operation activities.

Remote Service tech

Support.com
09.2014 - 12.2015
    • Responsible for remote desktop support for end users
    • Support multiple clients each day
    • Administer changes and adjustments to systems, as needed
    • Recommend the purchase of new equipment
    • Assess system performance and recommend improvements
    • Assist with developing, implementing, and enforcing policies and procedures for IT operations
    • Work with vendor representatives to identify and correct causes of hardware/software malfunctions; perform enhancements
    • Respond to and resolve difficult inquiries and complaints, and many other duties as assigned.
    • Enhanced user experience by addressing and resolving technical issues promptly.

Manufacturing Engineer

Rockwell-Collins Satellite Communications System/Datapath
01.2008 - 03.2013
    • Responsible for overseeing the production of assigned product lines and driving the process from contract award through DCMA inspection and delivery
    • This included, but was not limited to, working with everyone from program management to the technicians (lots of departments in-between) so as to resolve issues and ensure timely delivery of quality products
    • Review engineering drawings and conduct Production Readiness reviews to ensure what works on paper will work in reality
    • Delivered Multi-Million dollar Sat-Com projects under hard deadlines for various departments of the U.S
    • Government and DOD
    • Improved production of RF cable units by 30% and reduced their failure rate by 65% through retooling and process improvements.
    • Improved manufacturing efficiency by streamlining production processes and implementing lean methodologies.
    • Collaborated with cross-functional teams to develop innovative solutions for complex engineering challenges.
    • Optimized assembly line layouts to maximize productivity and improve overall workflow efficiency.
    • Provided engineering support during new product launches, coordinating efforts between design, production, and quality control teams.

Senior Integration Technician

Rockwell-Collins Satellite Communications System/Datapath
05.2005 - 01.2008
  • Responsibilities included cable assembly of multiple types and integration of those into the products
  • Supervision and training of new and Junior Technicians
  • Electrical and mechanical assembly of Satcom Terminals
  • Key role in development and build of the UHST Hub truck from prototype to delivery
  • The UHST Hub provides critical communications for soldiers in the field
  • In 2007 when w finished the order there were only 20 of them in the world
  • This lead directly to a promotion to Manufacturing Engineer.
  • Maintained detailed documentation on all integration projects, ensuring accurate records for future reference.

Integration Wirer

Atlantic Technical Sources
02.2005 - 05.2005
  • Assembly of wires/Cables and components for satellite communications terminals
  • complete integration of wiring and hardware systems, rack and stack
  • Contract position that lead to full time Employment at Datapath.

Field Installation Manager

Global Communications Services Inc.
01.1996 - 01.2002
  • Responsible for the complete installation and testing of DATA/VOICE networks via structured cabling in large scale commercial environments, including retail stores, hospitals and schools
  • Training and review of employee performance
  • Adherence to OSHA and local building code regulations
  • Budget costs and estimate costs for new jobs
  • Interface with inspectors, prime contractors and clients as needed
  • Accomplishments landed 2 national accounts from small jobs; increased productivity and reduced costs by using a 4/10 schedule during heavy travel; worked up from installer to manager in a rather short time (2 Years).

Education

GED -

Gwinnett Technical College
Lawrenceville, GA
10.1995

Skills

    • Blueprint Design
    • Presentations
    • Employee Supervision
    • Technical Writing and Documentation
    • ISO 9001 Compliance
    • Lean Manufacturing Expertise
    • Continuous Improvement Strategies
    • Vendor and Supplier Management
    • Training and Mentoring
      • Cost Reduction and Efficiency
      • Equipment Maintenance and Troubleshooting
      • Production Monitoring
      • Operational Reporting
      • Procedure Documentation
      • Lean Manufacturing
      • Critical Thinking
      • 5S Organization
      • Bill of Material (BOM)

Certification

IPC-A-610 Certification 2019

IPC-A-620 Certification 2020

IPC-J-STD-001 Certification 2021


Timeline

Senior Manufacturing Engineer

Envistacom
07.2018 - 02.2023

Service Manager

VTS America
02.2017 - 04.2018

Plant Supervisor

VTS America
12.2015 - 02.2017

Remote Service tech

Support.com
09.2014 - 12.2015

Manufacturing Engineer

Rockwell-Collins Satellite Communications System/Datapath
01.2008 - 03.2013

Senior Integration Technician

Rockwell-Collins Satellite Communications System/Datapath
05.2005 - 01.2008

Integration Wirer

Atlantic Technical Sources
02.2005 - 05.2005

Field Installation Manager

Global Communications Services Inc.
01.1996 - 01.2002

GED -

Gwinnett Technical College

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David Jones