Dean Edwards
Mechanical Engineer
Cookeville,Tennessee
Summary
Senior Mechanical Engineer with a proven track record of enhancing productivity and efficiency in engineering projects. Expertise in battery storage system design and CAD modeling. Strong problem-solving abilities and leadership skills drive successful project outcomes through effective collaboration and communication. Committed to continuous learning and contributing to team success.
Overview
28
28
years of professional experience
Work History
SENIOR MECHANICAL ENGINEER 1 (REMOTE)
EnerSys/OutBack Technologies
Bellingham, Washington
04.2019 - 07.2025
- Supported EV fast charge and energy storage initiatives, enhancing project outcomes.
- Utilized CAD software to develop 3D models and technical drawings for projects.
- Evaluated and recommended alternatives for electrical components, boosting performance capabilities.
- Ensured compliance with DFMEA process requirements to improve product safety. to ensure design reliability.
- Conducted root cause analysis to identify design issues in existing products.
- Investigated production and field quality issues to implement effective solutions.
- Recommended design modifications to eliminate component and system malfunctions.
- Partnered with cross-functional teams to refine product specifications, ensuring alignment with project goals.
- Mentored junior engineers on best practices in mechanical design and analysis.
- Assisted in new product releases through the PLM process.
- Processed change orders to enhance project efficiency.
- Attended meetings with vendors to discuss current projects and potential future collaborations.
- Improved methods and procedures for processes, measurement, documenting, and workflow techniques.
- Created regulatory product labeling and associated documentation for compliance.
- Maintained accurate records of all design changes resulting from engineering investigations or customer requests.
Sustaining Engineer
OutBack Power Technologies/Alpha
Arlington, Washington
05.2017 - 04.2019
- Updated and maintained all design documentation for the OutBack Technologies product line.
- Managed documentation for engineering changes and product updates to ensure accuracy and accessibility.
- ·Implemented changes according to engineering principles and industry standards.
- Collaborated with cross-functional teams to enhance product reliability and performance.
- Developed and implemented test plans for sustaining engineering.
- Resolved technical issues related to production processes in a timely manner.
- Ensured compliance with industry standards and safety regulations through thorough documentation and regular audits.
- Created Bill of Materials, wire lists, and technical diagrams for product clarity.
- Enhanced CAD documentation to ensure compliance with industry standards.
- Managed the PDM vault and successfully transitioned CAD to a network location for improved access.
- Assisted in new product releases, facilitating seamless integration into production.
- Reviewed current designs of products and systems for potential cost savings opportunities.
- Provided technical support to customers, sales personnel, and other engineers.
- Documented all engineering activities to maintain a clear record. related to sustaining engineering efforts.
- Designed product labeling documentation to secure regulatory approvals.
- Recommended modifications to streamline engineering processes, enhancing overall operational efficiency.
- Established maintenance procedures to ensure operational reliability.
- Recognized with bonuses for consistently exceeding performance expectations.
Quality Manager
OutBack Power Technologies/Alpha
Arlington, Washington
12.2015 - 05.2017
- Analyzed quality data and metrics to identify trends, drive improvements, and support decision-making processes.
- Investigated customer complaints on product quality issues, developing effective resolution strategies to enhance customer satisfaction.
- Led investigations into quality issues and generated comprehensive reports.
- Mitigated production issue risks by identifying potential problems and taking effective action.
- Identified root causes for defects by analyzing statistical data from test results, customer feedback and other sources.
- Ensured effective implementation of corrective actions to resolve any identified issues or discrepancies in a timely manner.
- Collaborated with engineering teams to resolve quality issues in product design and production.
- Reviewed engineering change requests for conformity with quality standards, ensuring compliance and minimizing risk of defects.
- Developed and implemented quality management systems to ensure compliance with customer requirements.
- Monitored changes in quality regulations and standards, updating company practices to maintain compliance.
- Represented the company in external audits, demonstrating the effectiveness of the quality management system.
- Provided leadership in developing best practices for continuous improvement initiatives across departments.
- Summarized findings from inspections, tests, and investigations in reports for senior management review, supporting informed decision-making.
- Strategized long-term business needs and applied customer feedback for process improvements.
- Monitored product performance against customer specifications and standards, ensuring that all products met the required standards.
- Achieved performance bonuses for exceeding set expectations for exceeding expectations in acknowledgment of exceeding performance expectations. for exceptional performance, exceeding expectations.
SUSTAINING ENGINEERING MANAGER
OutBack Power Technologies
Arlington, Washington
09.2010 - 11.2015
- Engineered and launched Flex Power Radian product platform, contributing to over 100 in profitable revenue.
- Implemented process enhancements that improved product reliability and efficiency.
- Recommended modifications to enhance system reliability, performance, and safety.
- Analyzed project requirements and designed solutions for complex engineering challenges.
- Developed automated configuration process within SAP for energy storage systems.
- Evaluated project specifications to determine feasibility and requirements and resolved manufacturing product change requests.
- Managed prototype fabrication by selecting manufacturing methods and overseeing assembly.
- Collaborated with electrical engineers to integrate mechanical and electronic components seamlessly.
- Developed detailed documentation for electrical system designs.
- Produced CAD models to ensure precision in engineering design and manufacturing processes. from legacy documentation to improve accuracy.
- Awarded bonuses for exceptional performance, exceeding expectations.
MANUFACTURING ENGINEER
OutBack Power Technologies
Arlington, Washington
09.2008 - 09.2010
- Developed manufacturing processes for renewable energy products.
- Developed and implemented manufacturing process improvement initiatives to increase efficiency and reduce downtime.
- Analyzed production workflows to enhance efficiency and reduce waste.
- Led cross-functional teams in troubleshooting equipment and process issues.
- Conducted root cause analysis on production defects and initiated corrective actions.
- Performed root cause analysis on various production issues and developed corrective actions plans.
- Collaborated with design teams to integrate new technologies into production, improving product innovation and operational effectiveness.
- Provided technical support for troubleshooting equipment problems during the manufacturing process.
- Evaluated existing tooling designs for manufacturability improvements.
- Reviewed engineering drawings for accuracy prior to releasing them into production environment.
- Contributed to product design and prototype development.
- Developed detailed documentation for all processes including Standard Operating Procedures.
- Managed multiple projects simultaneously while adhering to tight deadlines.
GUITAR INSTRUCTOR/MUSICAL INSTRUMENT REPAIR
Self Employed Services
Everett, Washington
05.2004 - 08.2008
- Instructed students in various guitar techniques, including strumming and fingerpicking.
- Designed customized lesson plans for diverse student skill levels and interests.
- Fostered a supportive learning environment to encourage student creativity and expression.
- Collaborated with parents to discuss student progress and address individual needs.
- Mentored junior instructors on effective teaching strategies and student engagement techniques.
- Developed curriculum materials that align with current music trends and educational standards.
- Established strong relationships with students and communicated regularly with their families.
- Drafted invoices and processed student payments.
- Repaired and restored guitar components, including necks and frets, using precision tools.
- Customized setups to enhance playability and sound quality for various guitar models.
- Collaborated with customers to identify specific repair needs and preferences.
- Installed new components including pickups, bridges and tailpieces.
- Provided estimates for labor costs associated with repairs prior to beginning work.
- Troubleshooted electrical problems by testing continuity between all connections in circuitry.
- Conducted repairs on various machinery and electronic devices efficiently.
- Repaired malfunctioning systems by replacing defective components or making necessary adjustments.
- Promoted high customer satisfaction by resolving problems with knowledgeable and friendly service.
QUALITY LEAD
Mackie Designs/Loud Technologies
Woodinville, Washington
02.1997 - 05.2004
- Conducted comprehensive audits to ensure compliance with regulatory standards.
- Developed audit plans to assess risks, enhancing internal controls.
- Trained staff on auditing standards and best practices for quality assurance.
- Managed a team of auditors to ensure timely completion of projects.
- Communicated audit plans to executive management team.
- Maintained an up-to-date knowledge base of relevant accounting standards and industry trends.
- Documented test results from audit fieldwork including conclusions drawn from the tests performed.
- Created detailed reports on quality metrics and inspection results, informing management decisions.
- Assisted in the design and implementation of new processes for improved product quality.
- Analyzed data from previous audits to identify areas for improvement in the production process.
- Participated in continuous improvement initiatives by identifying opportunities for process optimization based on best practices from industry standards.
- Conducted root cause analysis to identify and address quality issues in manufacturing processes.
- Provided guidance in the development of sampling plans for incoming material inspections.
- Collaborated with teams to implement lean principles across production areas.
- Facilitated Kaizen events resulting in continuous improvements in safety, quality, delivery, and cost reduction.
Education
Some College (No Degree) - Project Management/Six Sigma
Everett Community College
Everett, WASome College (No Degree) - SolidWorks CAD
Hawk Ridge
Bothell, WASkills
- 2D and 3D modeling
- Mechanical and electrical design
- Vast experience with energy storage solutions
- Design optimization for production and cost savings
- Design documentation and PLM processes
- Quality management
- Root cause analysis
- DFMEA methodology
- Regulatory compliance experience
- Data analysis and strategic problem-solving
- SolidWorks CAD
- DipTrace PCB design
- Adobe Illustrator
- SAP
- Windchill PLM
- Empower PLM
- Microsoft Office Suite
Timeline
SENIOR MECHANICAL ENGINEER 1 (REMOTE)
EnerSys/OutBack Technologies
04.2019 - 07.2025
Sustaining Engineer
OutBack Power Technologies/Alpha
05.2017 - 04.2019
Quality Manager
OutBack Power Technologies/Alpha
12.2015 - 05.2017
SUSTAINING ENGINEERING MANAGER
OutBack Power Technologies
09.2010 - 11.2015
MANUFACTURING ENGINEER
OutBack Power Technologies
09.2008 - 09.2010
GUITAR INSTRUCTOR/MUSICAL INSTRUMENT REPAIR
Self Employed Services
05.2004 - 08.2008
QUALITY LEAD
Mackie Designs/Loud Technologies
02.1997 - 05.2004
Some College (No Degree) - Project Management/Six Sigma
Everett Community College
Some College (No Degree) - SolidWorks CAD
Hawk Ridge
Personal Information
My wife and I have recently relocated from Washington State to Tennessee to be closer to our family.
Looking forward to making new friends and contributing our new community.