Proven expertise in quality control and process optimization, honed at Warren Screw Products. Excelled in enhancing product quality and operational efficiency through meticulous visual inspections and data analysis. Demonstrated strong collaboration skills, significantly reducing errors by implementing strategic control procedures. Achieved notable improvements in quality assurance, underscoring a commitment to excellence and continuous improvement.
• Led engineering change management for screw specifications, including thread pitch modifications, head type updates, and material composition changes while maintaining strict quality standards.
• Developed and maintained comprehensive documentation for new thread designs and custom specifications, ensuring compliance with industry standards.
• Implemented standardized processes for equipment setting modifications, including thread rolling machines and heat treatment parameters.
• Managed raw material specification changes for steel grade and plating requirements, coordinating with suppliers and internal stakeholders.
Process Control & Quality Assurance:
• Executed daily layered process audits across multiple production shifts, maintaining 98% audit completion rate
• Documented and tracked critical audit findings, implementing immediate corrective actions to prevent quality issues.
• Coordinated cross-functional implementation of engineering change notices (ECNs) with production supervisors and quality control.
• Maintained detailed documentation of heat treatment and surface finishing process modifications.
Quality Systems Management:
• Led internal quality management system audits, ensuring compliance with ISO standards and company procedures.
• Verified process documentation accuracy and training record completion across all departments.
• Developed and maintained audit schedules and matrices, achieving 100% completion rate for planned audits.
• Created comprehensive audit reports and tracked corrective actions to closure, reducing repeat findings by 40%.
Cross-Functional Leadership:
• Facilitated communication between production, quality, and engineering teams for change implementation.
• Coordinated with customers on product modification requests, ensuring clear documentation of requirements.
• Led shift handover meetings to ensure proper communication of process changes and quality alerts.
• Developed best practices documentation, improving standardization across all shifts.