A Dynamic Professional acknowledged as a Leader and Process Tuner for the process optimization of coal/gas fired/combine cycle/waste fired powerplant and a successful project executer in Power and Water Industry
Pivotal in improving customer engagement with the product through focused market research and using the resultant analysis to devise the future roadmap and conducted extensive negotiations with customers, establishing synergistic, highly profitable relationships.
Overview
18
18
years of professional experience
Work History
Senior Technical Lead
Global Engineering Center of Emerson Automation Solutions, Power & Water Solutions India Private Limited
07.2015 - Current
Process engineering & tuning of power plant close loop controls
Leading technical execution of Advance Process Control/Optimization package for power plants which includes Unit Response, Steam Temperature & Combustion Optimization
Knowledge of Model Predictive Control and Aspen DMC3
Knowledge of Third-Party Communication
Design and commissioning controls for BMS-BCS systems along with Unit Master/CMC/DEH and other systems
Designing of APS (Auto plant startup) sequences for various types of powerplants
Lead & execute FAT, commissioning, plant start-up, reliability run, SAT, PG test & hand over for various water & power projects
Major Projects Handled: MBSTC design and commissioning at Altura, Houston, Texas
Duct Burner MPC design and commissioning at OGE Frontier, Oklahoma City
Turbine Control Design and Commissiong at Erdemir, Zonguldak, Turkey
Control design, FAT for Waste to Energy projects (Rockingham; HZI Dubai)
Executed design, commissioning & SAT of Unit Response, Steam Temperature & Combustion Optimization packages at 1x500 MW unit of NTPC Simhadri (Unit 4), India (First successfully executed optimization project in any Indian thermal power plant)
Design and tuned Advance Process Control at Afsin Power Project, Elbistan, Turkey
40 years old plant retrofitted successfully with CMC in operation
Major close loops tuning and commissioning at Masinloc U1 (1x312 MW) & U2 (1x344 MW) retrofit projects, Philippines
Advance Process Control and tuning at Kapar Unit 4 Power Plant, Malaysia
CLCS Tuning at 1x660 MW unit of NTPC Khargone (Unit 1)
CLCS Tuning at 1x800 MW unit of NTPC Darlipali (Unit 1)
Design-Commissioning of APS & executed CLCS Tuning at 100 MW Berkprai Cogen Power Plant in Thailand including Gas Engines
Executed site service of 2x150 MW KHABAT THERMAL POWER PLANT at Kurdistan, Iraq
Which includes Boiler Control System, BMS, Unit Master logic modifications and close loops tuning
Lead design & conduct FAT of BMS, BCS, UMC & APS systems for 1x688 MW DUHEN HAI3 EXTN project, Vietnam at Shanghai, PRC
Design BMS project for KCPL Hawthrone, North America
Design & conduct remote FAT of Monarch Mines Wastewater Treatment Plant, North America
Retrofit AB PLC logics for Moorland WTP, RedOak WTP, NIPSCO Sugar Creek Gas Compressor projects
Design & implement process simulation for projects like Comanche U1, Huntington U2, Pacifcop U1&2 etc.
Assistant Manager EPC
ISGEC Heavy Engineering Limited
05.2014 - 06.2015
Site management, customer handling, plan & execution of erection activities
Commissioning lead for boiler, turbine auxiliaries & BOP systems
Execute process stabilization by tuning & perform reliability run, PG Test
Major Projects Handled: 1x40 MW KWALE Sugar, Mombasa, Kenya & 1x30 MW BHARATI CEMENT, Kadapa, India & 1x30 MW GERDUA STEEL, Tadiparti, India.
Assistant Manager Commissioning
Thermax Instrumentation Limited
11.2011 - 04.2014
Responsible for overall commissioning of various power plant projects i.e., commissioning of various fuel fired boilers & its auxiliary systems which includes BMS systems, RDO/ABO activities, WTP etc
Readiness of turbine system for barring operation and steam admission which includes control engineering and commissioning of turbine protection interlocks, turbovisory system, lube/emergency/control oil systems, cooling system, bypass, condenser leak test, turbine parallelity & rolling activities
Conducting plant startup, process stabilization & perform reliability run, PG test of various projects
Major Projects Handled: BTG package of ROURKELA STEEL PLANT (SAIL)expansion project which includes 2x18 MW STG+1x6.7 MW BTG with 3x100 TPH Gas fired boiler, 3x75 m3 DM plant and other auxiliary systems as a lead commissioning engineer
1x30 MW SESA GOA, Bicholim, India
Conduct PG test for 1x30 MW YCSR, Al-Hodeidah, Yemen.
Assistant Manager
Rungta Mines Ltd
12.2010 - 10.2011
Responsible for erection & commissioning of power plant project.
C&I Engineer
Usha Martin Ltd
08.2010 - 12.2010
Responsible for erection job of power plant project.
C&I Manager
Kohinoor Steel Pvt. Ltd
09.2008 - 07.2010
Responsible for Operation & Maintenance of Captive Power Plant.
Trainee Engineer
Ankit Metal Pvt. Ltd
06.2006 - 09.2010
Responsible for Erection-Commissioning as well as Operation & Maintenance of Captive Power Plant.
Education
Bachelor of Technology - Electronics And Instrumentation
Asansol Engineering College
Asansol, WBUT (West Bengal, India)
06.2006
Skills
Process Tuning
Control Design
Boiler Modeling
Advance Control Engineering
Model Predictive Controls
ASPEN DMC3
Erection-Commissioning
Operation and Maintenance
Personal Information
Passport Number: Z6592565
Date of Birth: 06/06/84
Nationality: Indian
Marital Status: Married
Certification
Timeline
Senior Technical Lead
Global Engineering Center of Emerson Automation Solutions, Power & Water Solutions India Private Limited
07.2015 - Current
Assistant Manager EPC
ISGEC Heavy Engineering Limited
05.2014 - 06.2015
Assistant Manager Commissioning
Thermax Instrumentation Limited
11.2011 - 04.2014
Assistant Manager
Rungta Mines Ltd
12.2010 - 10.2011
C&I Engineer
Usha Martin Ltd
08.2010 - 12.2010
C&I Manager
Kohinoor Steel Pvt. Ltd
09.2008 - 07.2010
Trainee Engineer
Ankit Metal Pvt. Ltd
06.2006 - 09.2010
Bachelor of Technology - Electronics And Instrumentation
Asansol Engineering College
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CHIYAM KUMARCHIYAM KUMAR
Engineer, Power Retrofit at Emerson Process Management Power & Water Solutions India Pvt. LtdEngineer, Power Retrofit at Emerson Process Management Power & Water Solutions India Pvt. Ltd