Dennis Dykes Jr.
Mosheim,TN
Summary
Highly motivated Production Engineer with comprehensive experience in process improvement, quality assurance and manufacturing. Exceptionally analytical in determining root causes of failure points and identifying and addressing technical issues. Dynamic professional possessing excellent planning, executing and monitoring capabilities. Hardworking and passionate job seeker with strong organizational skills eager to secure an entry-level technical and / or supervisor position. Ready to help the team achieve company goals. Organized and dependable candidate successful at managing multiple priorities with a positive attitude. Willingness to take on added responsibilities to meet team goals.
Overview
35
35
years of professional experience
Work History
Small Business Owner
East Tennessee Outdoor Services
03.2020 - Current
- Managed daily operations for a successful small business, ensuring efficient processes and quality services.
- Established a loyal customer base by providing personalized attention, addressing concerns promptly, and exceeding expectations.
- Promoted business via social media to generate leads and maximize brand identity.
- Enhanced company reputation by consistently delivering exceptional service quality to customers.
Maintenance Spare Parts Coordinator
Old Castle Building Envelope
01.2022 - 04.2024
- Optimized storage solutions within the warehouse space to maximize efficiency and ease of access to commonly needed items.
- Established strong relationships with vendors, resulting in improved communication and faster delivery times.
- Collaborated with service technicians to identify necessary parts for repairs, minimizing downtime.
- Maintained accurate records of all parts transactions, ensuring timely and accurate invoicing.
- Conducted regular inventory audits to maintain appropriate stock levels and prevent shortages.
Production Engineer
SRK Tennessee
04.1997 - 03.2020
- Provided technical support to troubleshoot equipment issues, minimizing downtime and maintaining production targets.
- Improved production efficiency by developing and implementing new manufacturing processes.
- Increased production volume, optimizing equipment layouts for maximum efficiency.
- Completed and submitted monthly and yearly reports to support executive decision making.
- Performed root cause analysis and implemented corrective actions.
- Conducted root cause analyses to identify areas for improvement and implemented corrective actions accordingly.
- Identified risk mitigation actions to reduce injuries, accidents and hazards in production environment.
- Supervised entire production process and prepared proper documentation for dispatch.
- Managed production schedules, ensuring timely delivery of products while maintaining high quality standards.
- Reduced equipment downtime by performing regular maintenance checks and addressing issues promptly.
- Performed regular production studies and machine analysis to identify any quality and process problems.
- Inspected all machines and equipment and provided necessary repairs.
- Determined root causes of failures and recommended changes in designs, tolerances or processing methods.
- Practiced lean principles, which led to improvements in workflow and quality and waste reduction.
- Investigated and proposed corrective actions for quality issues.
- Created engineering documentation for manufacturing processes, equipment specifications and change notices.
- Analyzed data trends from daily operations reports, identifying areas where efficiencies could be improved upon.
- Communicated with other team members to enhance process and performance.
- Reviewed product designs for manufacturability or completeness.
- Procured raw materials essential for supply chain by negotiating with supply chain vendors.
- Decreased defect rate by applying process capability analysis and creating weekly defect reports.
- Streamlined workflows to reduce bottlenecks and improve overall productivity rates.
- Trained team on best practices to optimize production and improve quality.
- Read and analyzed blueprints and project documentation to develop workflows and strategies.
- Maintained compliance with industry regulations and company policies through diligent documentation and reporting practices.
- Participated in safety audits, ensuring a secure working environment for all employees.
- Conducted trials to determine equipment and machine performance capabilities.
- Coordinated efforts between engineering department and shop floor personnel to optimize resource allocation during peak times of demand.
- Analyzed product and process and provided actionable solutions for changes to processes, products or quality standards.
- Applied lean manufacturing processes to enhance quality, reliability or cost-effectiveness.
- Decreased in-house production issues by establishing and coordinating sub-contracting and outsourcing requirements and processes.
- Reviewed project proposals from vendors, selecting the most cost-effective options while balancing required specifications.
- Assisted in the design of custom manufacturing equipment, improving overall functionality and ease of use.
- Optimized resource allocation, significantly cutting waste and lowering production costs.
- Enhanced product quality by refining manufacturing processes, leveraging feedback from quality assurance teams.
- Streamlined communication between departments, facilitating smoother project execution and collaboration.
- Reduced machine downtime, conducting regular preventative maintenance and updates.
- Led cross-functional teams in development of new product lines, meeting aggressive launch timelines.
- Oversaw installation of new production lines, ensuring minimal disruption to ongoing operations.
- Conducted detailed quality control assessments to ensure product standards met industry benchmarks.
- Facilitated transition to automated systems, boosting output while maintaining quality standards.
- Improved production line efficiency by redesigning workflow processes.
- Negotiated with suppliers to secure materials at cost-effective rates, positively impacting profit margins.
- Fostered culture of continuous improvement, encouraging innovation and efficiency among team members.
- Analyzed production data to identify trends and areas for improvement, implementing strategic changes.
- Managed inventory levels to prevent overstock and shortages, using advanced forecasting techniques.
- Achieved significant energy savings by retrofitting equipment with eco-friendly alternatives.
Environmental Technician
TRW Automotive
03.1996 - 03.1997
- Ensured safe storage of chemicals through careful organization, labeling, and containment practices within designated areas.
- Participated in regular safety meetings to promote a culture of environmental stewardship and workplace safety within the organization.
- Worked with site to maintain compliance with applicable environment regulations.
- Reduced hazardous waste generation.
- Enhanced environmental compliance by conducting routine inspections and audits of facilities and operations.
- Played key role in emergency response teams, addressing environmental accidents swiftly.
Lead Technician / Production Shift Supervisor
LMR Plastics
01.1990 - 03.1996
- Planned, scheduled, and delegated daily work to team of employees.
- Recognized as a top performer among peers due to outstanding productivity levels and commitment to excellence.
- Conducted quality inspections of completed work, ensuring compliance with established standards and specifications.
- Performed troubleshooting and diagnosis on malfunctioning equipment.
Electrician Assistant
Gable Electric Co.
11.1989 - 01.1990
- Pulled wire through conduits and through holes in walls and floors.
- Organized materials and tools in to maintain clean and neat work areas.
- Helped complete system installations, digging trenches, and breaking up concrete.
- Improved workplace organization by maintaining a clean and hazard-free environment for all team members during projects.
Education
High School Diploma -
West Greene High School
Mosheim, TN05.1989
Skills
- Team Collaboration
- Production Planning
- Failure mode and effects analysis
- Production Management
- Waste Reduction
- Project Management
- Cost Reduction
- Staff Training
- Manufacturing Processes
- Cost Control
- Training and mentoring
- Basic maintenance
- Failure Analysis
- 5S methodology
- Engineering
- Production planning and control
- Knowledge Sharing
- Root Cause Analysis
- Safety enforcement
- Sketches, specifications, and drawings
- Technical Troubleshooting
- AutoCAD proficiency
- ISO Standards
- Capacity Planning
- Process Automation
- Product Documentation
- Process Validation
- Scheduling and Coordination
- Dedicated Work Ethic
- P&L Management
- Performance Evaluations
- Data Analysis
- Department Oversight
- Contract Administration
- Employee Scheduling
- Operations Oversight
- Cost analysis and savings
- Data Management
- Policy Development and Enforcement
- Schedule Management
- Inventory Management
- Scheduling
- Performance Improvement
- Delegating Work
- Inventory Tracking and Management
- ISO Compliance
- Decision-Making
- Cost control and analysis
- Operations Management
- Planning and execution
- Vendor Relations
Timeline
Maintenance Spare Parts Coordinator
Old Castle Building Envelope
01.2022 - 04.2024
Small Business Owner
East Tennessee Outdoor Services
03.2020 - Current
Production Engineer
SRK Tennessee
04.1997 - 03.2020
Environmental Technician
TRW Automotive
03.1996 - 03.1997
Lead Technician / Production Shift Supervisor
LMR Plastics
01.1990 - 03.1996
Electrician Assistant
Gable Electric Co.
11.1989 - 01.1990
High School Diploma -
West Greene High School
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