Devanshu Nigam
Irving,TX
Summary
Graduate with master’s degree in mechanical Engineer and experience designing products, tooling, and prototypes. An innovative professional with an aptitude for creative problem solving and solution development. Innovative professional in engineering field known for high productivity and efficient task completion. Skilled in project management, problem-solving, and technical writing. Excels with strong communication, teamwork, and adaptability, ensuring successful project outcomes and collaborative work environments.
Overview
14
14
years of professional experience
1
1
Certification
Work History
R&D Engineer
Clarus Glassboard
Fort Worth, TX
11.2021 - Current
- Lead processing R&D projects to help launch new products, improve costs, reduce variation, and increase capacity
- Redesigned the complete packaging for products, resulting in 70% less packaging components and reduced damages by 85% with saving over $1 million a year
- Verify product performance against design inputs
- Write verification protocols, perform testing, analyze, and interpret test data, and write verification reports
- Identify, evaluate, manage, and provide guidance to internal and external team members, including creating specifications, training, providing technical recommendations or feedback, etc
- Provides manufacturing decision-making information by calculating production, labor, and material costs; reviewing production schedules; estimating future requirements
- Developed manufacturing processes by studying product requirements; researching, designing, modifying, and testing manufacturing methods and equipment; conferring with equipment vendors
- Complete Change Requests for initial release or updates to assemblies and components
- Lead new product development through the phase gate design process: early-stage concept to production
- Performed value engineering activities to improve manufacturing efficiency and reduce costs
- Assures product and process quality by designing control systems, testing finished- product and process capabilities; establishing standards; confirming manufacturing processes
- Lead and document design reviews throughout the product development process
- Collaborate with Manufacturing to ensure successful implementation
Mechanical Engineer
Frasch LLC
Arlington, TX
02.2021 - 10.2021
- Lead the project team in the design, detailed development, engineering analysis, prototyping, and technical documentation
- Document product designs by preparing bills of materials, cost analyses, drawings, and engineering change requests
- Partner with external vendors and internal manufacturing teams to optimize designs for function, aesthetics, and manufacturability
- Facilitate weekly project status meeting to ensure collaboration and clear communication amongst cross functional project team members for regulatory, Quality, manufacturing, R&D, marketing, and supply chain
- Collaborate with cross-functional teams including mechanical engineers, designers, sales, marketing, production, operations, and procurement to successfully develop and launch new products
- Supported the design and manufacturing team by generating organized formal documentation for material masters, inventory, bill of material and production routers
Product Engineer
Builder’s Best Inc
Jacksonville, TX
07.2017 - 01.2021
- Participated in all phases of design from need finding, brainstorming, designing, developing tolerances, CAD and finalizing manufacturing processes
- Lead Engineering Change Notices (ECN) through the proper channels to modify and improve current products in production
- Planned and executed blueprints and technical drawings increasing industrial output by 4%
- Organized and led cross-functional review of equipment requirements, design, qualification, and capability
- Improved performance by 6.35% through tools like 5WHY to resolve customer complaints and continuous improvement tools like DMAIC, Kanban to improve process and traceability
- Conduct tests for failure analysis; Analyze data, investigate root cause, and implement corrective actions
- Rapid Prototype parts to check for functionality of design and ease of assembly
- Created concepts, detailed designs, drawings and models of parts and assemblies for various components
- Create and maintain design documentation such as engineering drawings, product and material specifications, bill of materials, etc
- To assure quality in product designs
- Developed material handling equipment with 14% less parts and with cost reduction of 35%
- Developed measurement strategies/fixtures, Go/No-go gages and analyzed measurement capacity
- Developed manufacturing/assembly fixtures for improved dimensional yields
Design Engineer
MaClub Systems Pvt Ltd
, India
07.2013 - 08.2014
- Developed solid models and created new design of Pneumatic/Hydraulic fitting like ferrule and swivel fittings using SolidWorks
- Designed company products using computer-aided design and drafting software SolidWorks
- Specified dimensions, materials, and procedures for new product
Manufacturing Engineer
Paras Lamipacks Pvt Ltd
, India
05.2011 - 06.2013
- Analyze large production data to identify quality, production, material, and engineering issues
- Increased productivity by 18% and reduced workforce requirement by 6% by redesigning the workshop
Education
Master’s in engineering - Mechanical Engineering
University of Texas at Arlington
05.2016
Bachelor’s in engineering - Mechanical Engineering
Maharshi Dayanand University
05.2011
Skills
- SolidWorks
- ANSYS
- ProE
- FEA
- CATIA
- AutoCAD
- Autodesk Inventor
- CubeMasters
- DraftSight
- TOPS
- Reverse Engineering
- ERP
- INFOR syteline
- ECI M1
- Macola
- NetSuite
- Cost Analysis
- Prototypes
- Product Development
- Six sigma
- 5S
- Kanban
- RCA
- Kaizen
- MATLAB
- Microsoft Office Suite
- Problem-solver
- Packaging and Palletizing software
- Mathematical Proficiency
- Injection Molding
- Sheet Metal
- Fabrication
- Technical Writing
- Attention to detail
- Good communication and follow-up skill
- Drill Press
- Lathe
- Bandsaw
- 3D printing
Certification
- CSWA, Dassault Systems, C-GNEP87HL7J
- CSWP Core, Dassault Systems, C-XE6L8TRCRT
- SSGBC, MSI, 4163726
- Systematic Molding, RJG
- ECI M1 ERP, BOM, Job Management, Inventory Control, Scheduling
Projects
Robotic Arm Simulation of Adept Cobra s600 SCARA, Worked in a team to develop robotic arm simulation through interface of LabView & SolidWorks. Developed a virtual program with actual prototype. Programming iCobra-600 Robot, Designed an ‘S’ shaped pattern for wooden blocks and performed mechanical assembly line work by programming it to desires pattern with pick and drop sequence. Developed unique gripper concept & designed in SolidWorks with FEA analysis.
Timeline
R&D Engineer
Clarus Glassboard
11.2021 - Current
Mechanical Engineer
Frasch LLC
02.2021 - 10.2021
Product Engineer
Builder’s Best Inc
07.2017 - 01.2021
Design Engineer
MaClub Systems Pvt Ltd
07.2013 - 08.2014
Manufacturing Engineer
Paras Lamipacks Pvt Ltd
05.2011 - 06.2013
Master’s in engineering - Mechanical Engineering
University of Texas at Arlington
Bachelor’s in engineering - Mechanical Engineering
Maharshi Dayanand University
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