Devanshu Nigam
Irving,TX
Summary
Highly skilled Mechanical Engineer with a Master's degree and extensive experience in product design, development, and process optimization. Proven track record of leading R&D projects to significantly reduce costs and enhance product quality. Expert in utilizing advanced engineering tools and methodologies to solve complex problems and improve manufacturing processes. Adept at collaborating with cross-functional teams to drive successful project completions.
Overview
14
14
years of professional experience
1
1
Certification
Work History
R&D Engineer
Clarus Glassboards
11.2021 - Current
- Drove new product launches, improve costs, reduce variation, and increase capacity
- Revolutionized product packaging, drastically reducing components and saving over $1 million annually
- Ensured product performance met design standards through comprehensive testing and verification
- Write verification protocols, perform testing, analyze, and interpret test data, and write verification reports
- Identify, evaluate, manage, and provide guidance to internal and external team members, including creating specifications, training, providing technical recommendations or feedback, etc
- Provides manufacturing decision-making information by calculating production, labor, and material costs; reviewing production schedules; estimating future requirements
- Innovated manufacturing processes, enhancing efficiency and product quality by studying product requirements; researching, designing, modifying, and testing manufacturing methods and equipment; conferring with equipment vendors
- Complete Change Requests for initial release or updates to assemblies and components
- Lead new product development through the phase gate design process: early-stage concept to production
- Performed value engineering activities to improve manufacturing efficiency and reduce costs
- Lead and document design reviews throughout the product development process
Mechanical Engineer
Frasch LLC
02.2021 - 10.2021
- Lead the project team in the design, detailed development, engineering analysis, prototyping, and technical documentation
- Document product designs by preparing bills of materials, cost analyses, drawings, and engineering change requests
- Partner with external vendors and internal manufacturing teams to optimize designs for function, aesthetics, and manufacturability
- Facilitate weekly project status meeting to ensure collaboration and clear communication amongst cross functional project team members for regulatory, Quality, manufacturing, R&D, marketing, and supply chain
- Collaborate with cross-functional teams including mechanical engineers, designers, sales, marketing, production, operations, and procurement to successfully develop and launch new products
- Supported the design and manufacturing team by generating organized formal documentation for material masters, inventory, bill of material and production routers
Product Engineer
Builder's Best Inc
07.2017 - 01.2021
- Participated in all phases of design from need finding, brainstorming, designing, developing tolerances, CAD and finalizing manufacturing processes
- Lead Engineering Change Notices (ECN) through the proper channels to modify and improve current products in production
- Planned and executed blueprints and technical drawings increasing industrial output by 4%
- Organized and led cross-functional review of equipment requirements, design, qualification, and capability
- Improved performance by 6.35% through tools like 5WHY to resolve customer complaints and continuous improvement tools like DMAIC, Kanban to improve process and traceability
- Conduct tests for failure analysis; Analyze data, investigate root cause, and implement corrective actions
- Rapid Prototype parts to check for functionality of design and ease of assembly
- Created concepts, detailed designs, drawings and models of parts and assemblies for various components
- Create and maintain design documentation such as engineering drawings, product and material specifications, bill of materials, etc
- Developed material handling equipment with 14% less parts and with cost reduction of 35%
- Developed measurement strategies/fixtures, Go/No-go gages and analyzed measurement capacity
Design Engineer
MaClub Systems Pvt Ltd
07.2013 - 08.2014
- Developed solid models and created new design of Pneumatic/Hydraulic fitting like ferrule and swivel fittings using SolidWorks
- Designed company products using computer-aided design and drafting software SolidWorks
- Specified dimensions, materials, and procedures for new product
Manufacturing Engineer
Paras Lamipacks Pvt Ltd
05.2011 - 06.2013
- Analyze large production data to identify quality, production, material, and engineering issues
- Increased productivity by 18% and reduced workforce requirement by 6% by redesigning the workshop
Education
Master's - Mechanical Engineering
University of Texas at Arlington
05.2016
Bachelor's -
Maharshi Dayanand University
05.2011
Skills
- SolidWorks
- Product development
- Six sigma
- ANSYS
- ProE
- FEA
- CATIA
- AutoCAD
- Autodesk Inventor
- DraftSight
- Reverse engineering
- ERP
- INFOR syteline
- ECI M1
- Macola
- NetSuite
- Cost Analysis
- Prototypes
- 5S
- Design optimization
- RCA
- Project leadership
- MATLAB
- Microsoft Office Suite
- Problem-solver
- Packaging and Palletizing software
- Mathematical Proficiency
- Injection Molding
- Sheet Metal
- Fabrication
- Technical Writing
- Attention to detail
- Good communication and followup skill
- Drill Press
- Lathe
- Bandsaw
- 3D printing
- Prototype building & testing
- Product development simulation
- Manufacturing processes
- Finite element analysis
- Design development
Certification
- CSWA, Dassault Systems, CGNEP87HL7J
- CSWP Core, Dassault Systems, CXE6L8TRCRT
- SSGBC, MSI, 4163726
- Systematic Molding, RJG
- ECI M1 ERP, BOM, Job Management, Inventory Control, Scheduling
Timeline
R&D Engineer
Clarus Glassboards
11.2021 - Current
Mechanical Engineer
Frasch LLC
02.2021 - 10.2021
Product Engineer
Builder's Best Inc
07.2017 - 01.2021
Design Engineer
MaClub Systems Pvt Ltd
07.2013 - 08.2014
Manufacturing Engineer
Paras Lamipacks Pvt Ltd
05.2011 - 06.2013
Master's - Mechanical Engineering
University of Texas at Arlington
Bachelor's -
Maharshi Dayanand University
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