Summary
Overview
Work History
Education
Skills
Timeline
Generic

Donald Burchfield

vincennes,Indiana

Summary

Dynamic and results-driven professional with extensive experience at FIA and TBIL, excelling in safety and quality standards. Proven track record in leadership development and continuous improvement, enhancing team productivity through effective communication and problem-solving. Committed to fostering strong team member relations while achieving operational goals and reducing scrap.

Overview

32
32
years of professional experience

Work History

Superintendent

FIA
01.2025 - 09.2025

Oversee production departments

- Safety: assist AM,Supervisor,Team leader on safety concerns

- Quality: assist AM,Supervisor,Team leader on quality defects(external/internal) on problem solving and implementing countermeasure

- Productivity: assist AM,Supervisor,Team leader on improvement of cycle times to meet production

- Scrap: assist AM,Supervisor,Team leader on scrap reduction goals by investigating cells

Assistant Manager

FIA
11.2023 - 01.2025

-Assist Department Manager on day to day activities

-Assist Supervisor with FMDS(Safety,Quality,Productivity,HYP)

-Problem solving activities for Safety,Quality,Productivity

-Implement cost savings plan towards process and scrap reduction

-Create a Safe working environment by analyzing unsafe conditions and ergonomic concerns

-Use Mendomi practice to build team member relations towards job satisfaction, absenteeism, promotions, and improvement of retention

Supervisor

FIA
07.2023 - 10.2023
  • Oversaw daily operations of the department, ensuring smooth workflow and timely completion of tasks.
  • Applied strong leadership talents and problem-solving skills to maintain team efficiency and organize workflows.
  • Increased team productivity by implementing kaizens towards efficient workflows and setting clear expectations for staff members.
  • Demonstrated commitment to the organization''s core values, leading by example and fostering a culture of excellence.
  • Conducted performance evaluations for staff members, identifying areas of improvement and guiding professional development plans.
  • Identified operational inefficiencies and implemented corrective measures to increase effectiveness.
  • Created SWI for Safety concerns, Quality issues, and improvement of Productivity.
  • Complete daily KPI's for Safety,Quality,Productivity, and Scrap

Group Leader

TBIL
07.2015 - 10.2022

Group Leader over Rear1 Seat line

- Prepare daily rotation

- Create cross training schedule

- Perform Safety audits and problem solving

- Perform Quality audits and problem solving towards Internal and External defects

- Perform Production audits towards production goals and meeting Customer demand

-Utilize FMDS to improve on Safety, Quality, Production, and Scarp improvements

-Implement kaizens towards Safety, Quality, and Production improvements

-Mentored team members for skill development, resulting in enhanced productivity and job satisfaction.


550B Launch Group Leader Gold shift

-Coordinate training schedule for Launch program

-PFS for Safety, Quality, and Production concerns

-Perform time studies for process changes

-Implement kaizens for improvement of processes

200/220D Launch Group Leader Blue shift

-Set Team Leader expectation for Launch program

-Training towards 3 standard documents

- Assist Production Engineer with link list, process flow, and equipment

- Assist Design Engineers with assembly, quality, and ergonomic concerns

- Track KPI's from Assistant Manager

- Prepare / set up training area

- Coordinate training schedule for departments

- Track PFS issues and completion dates


Team Leader

Toyota Boshoku Kentucky
01.2014 - 06.2015

Team member-Injection Mold

January 2014-September 2014

-Daily team member duties

Operate position as required

Verify quality of product

Perform 5s


Team leader - Armrest Sew line / Injection mold

- Follow instruction from Group Leader

- Perform daily audits / KPI towards Safety, Quality, Production, and Scrap

- Report issues to Group Leader

Team Member

Hitachi Automotive Systems Americas
07.2010 - 09.2013

- Kept work areas clean, organized, and safe to promote efficiency and team safety.

- Learned all required tasks quickly to maximize performance.

- Worked scheduled shifts and remained available to work during coworker absences, holidays, and busy periods.

- Contributed to team success by completing jobs quickly and accurately.

Group Leader

Trim Masters Inc
10.2005 - 02.2010

- Followed Assistant Manger's direction towards meeting Safety, Quality, and Production goals

- Set rotation tracking goals to improve team member productivity

- Set / assisting in cross training goals to improve team member skillsets

- Led by example, demonstrating commitment to the company''s mission and consistently delivering high-quality work.

- Monitored team performance to identify productivity improvement opportunities.

- Mentored team members to enhance their skillsets, resulting in higher-quality work and improved job satisfaction.

Specialists

US Army
06.1993 - 06.1996

Education

High School Diploma -

Elkins High School
Elkins, AR

Skills

    - Safety orientated

    - Quality standards followed

    - Key decision making

    - Building team member relations

    - Strong communication

    - Leadership development

    - Continuous improvement

Timeline

Superintendent

FIA
01.2025 - 09.2025

Assistant Manager

FIA
11.2023 - 01.2025

Supervisor

FIA
07.2023 - 10.2023

Group Leader

TBIL
07.2015 - 10.2022

Team Leader

Toyota Boshoku Kentucky
01.2014 - 06.2015

Team Member

Hitachi Automotive Systems Americas
07.2010 - 09.2013

Group Leader

Trim Masters Inc
10.2005 - 02.2010

Specialists

US Army
06.1993 - 06.1996

High School Diploma -

Elkins High School
Donald Burchfield