Summary
Overview
Work History
Education
Skills
Earlier Employment
Project Highlights
References
Timeline
Generic

Donald P. Dahlman Jr.

Statesville,NC

Summary

Innovative PLC Controls Automation Engineer with varied professional experience in multi-disciplined engineering teams. Expert in PLC control system electrical design process and automation concepts. Specialize in project design manufacturing, design improvements and team leadership. Highly-motivated employee with desire to take on new challenges. Strong work ethic, adaptability, and exceptional interpersonal skills. Adept at working effectively unsupervised and quickly mastering new skills. Experienced in fast-paced environments and adaptable to last-minute changes. Thrives under pressure and consistently earns high marks for work quality and speed.

Overview

45
45
years of professional experience

Work History

Control System Support

Celgard
Concord, NC
11.2022 - 09.2025
  • Process Control Programming
  • Ignition Automation Conversion From ArchestrA WW
  • Developing graphics programs for new & retrofit projects

Consultant Field Engineer

UCS
01.2020 - 11.2022
  • Company Overview: North America Contract Work
  • Control System Design.
  • Remote Process Control Programming
  • Maintain the applications engineering data
  • Developing graphics programs for new & retrofit projects

Senior Field Engineer

ACCS
Anaheim, California
01.2018 - 01.2020
  • Company Overview: Anaheim, California
  • Software programming, controls system set-up / simulation.
  • Travel to commission projects and start-ups
  • Responsible for the completion and accuracy of DDC controls.
  • Maintain the applications engineering data
  • Writing and developing graphics programs for new & retrofit projects
  • Anaheim, California

Principal Engineer

FOURSTEP AUTOMATION
Corona, California
08.2016 - 01.2018
  • Company Overview: closed the socal office
  • Design and manage FDA Approved process control projects
  • Travel to commission projects and start-ups
  • Design PLC control systems, instrumentation, operator HMI’s, and IT systems for new installations specializing in all aspects of the industry.
  • Report generation and remote event notifications
  • SQL, FD, FAT, IOT reports
  • Install New Ifix Scada for Bayer Medical
  • Design and Program Process Testing For Novartis Pharma
  • Design New Poly Bag System for B. Braun Medical

Environmental Water Controls System Specialist

PACE Engineering
Santa Ana, California
10.2015 - 07.2016
  • Design and manage large environmental projects
  • Travel to commission projects and start-ups
  • Design PLC control systems, instrumentation, operator HMI’s, and IT systems for new installations specializing in the water conservation sector.
  • Design Control System, Headwork's, Clarifiers, Activated Biosolid Pools
  • Report generation and remote event notifications

Senior Controls System Specialist

Maverick Technologies
Santa Ana, California
02.2009 - 09.2015
  • Design and manage large projects
  • Assist in RFQ Quotations
  • Travel to commission projects and start-ups
  • Specify materials, write custom Windows-based programs for SQL
  • Design PLC control systems, instrumentation, operator HMI’s, and IT systems for new installations specializing in the food and beverage industry.
  • Report generation and remote event notifications
  • Train Interns on the latest technological trends and industry standards

Senior Programming Engineer

Mission Controls
Santa Ana, California
12.2007 - 02.2009
  • Company Overview: purchased by Maverick Technologies
  • Design and manage large projects
  • Assist in RFQ Quotations
  • Travel to commission projects and start-ups
  • Specify materials, write custom Windows-based programs for SQL
  • Design PLC control systems, instrumentation, operator HMI’s, and IT systems for new installations.
  • Report generation and remote event notifications
  • Purchased by Maverick Technologies

Process Engineer

Georgia Pacific
Long Beach, California
12.2003 - 11.2007
  • Design, upgrade, and improve all process-related systems for the Georgia Pacific plant, including the process networks, hardware, software, and systems equipment
  • Responsible for all PLC systems, instrumentation, operator HMI’s, security, and maintenance
  • Manage electrical, mechanical, and environmental resources
  • Day to day equipment maintenance and job assignments
  • Promoted a collaborative environment working with local contractors and researching new capital projects
  • Project design, installation, costing, and submission of investment proposals for capital improvements

Senior Process Engineer

Westech/HMD
Signal Hill, California
11.2002 - 12.2003
  • Design new custom process and equipment control systems for off-shore oil exploration and pipe lay ships.
  • Effectively manage a team of draftsmen and electronic technicians.
  • Manage electrical, mechanical, and environmental resources
  • Maintain efficient cost control processes and write equipment manuals and standard operating procedures.

Regional Engineering Resource

Georgia Pacific
Sweetwater & Quanah, TX
02.1999 - 11.2002
  • Work with both plants to project capital requirements, gather cost and create job scopes. Implement cost effectiveness reports, design requirements, and follow through with plants and contractors to implement capital projects.
    Collaborated closely with team members to achieve project objectives and meet deadlines.

Regional & Plant Engineer

Georgia Pacific
Sweetwater, Texas
05.1996 - 02.1999
  • Manage electrical department, control electrical budget, upgrade electrical and mechanical systems, install new process control systems, and trouble shoot existing process control problems.
  • Developed and implemented preventive maintenance programs for machinery.

Project Engineer

James Hardie
Fontana, California
02.1996 - 03.1996
  • Contracted to design new process batching control system.
  • Analyzed project requirements and developed detailed engineering plans.
  • Provided technical advice and guidance on design concepts and construction methods.

Regional Engineer

National Gypsum
Westwego, Louisiana
04.1994 - 02.1996
  • Manage outside contractors, design and refurbish used equipment to maintain budget control, plan and program process control equipment for FGD Synthetic Gypsum process, design new material handling equipment for improved process
    control.
  • Liaised with local contractors to optimize project timelines and resource allocation.
  • Evaluated vendor proposals for regional projects and made recommendations based on findings.
  • Coordinated closely with other departments to ensure successful completion of projects.
  • Created accurate project specifications, documenting in technical manuals.

Plant Engineer

National Gypsum
Long Beach, California
04.1980 - 04.1994
  • Maintain plant equipment, design and install new advanced design process equipment, manage and control work order budgets and manage personnel. Travel to other plants and design and install new process control systems.
    Manage day to day plant maintenance and production support requirement.
  • Oversaw installation and commissioning of new machinery for enhanced productivity.
  • Managed compliance with safety regulations and industry standards during operations.
  • Coordinated with vendors regarding repair or replacement of defective or worn out machinery components.
  • Conducted root cause analysis investigations into production issues and developed corrective action plans accordingly.

Education

High School Diploma -

John Marshall High School
Indianapolis In
06-1971

Some College (No Degree) - Computer Programming

Cerritos College
Norwalk, CA

Skills

  • PLC programming and control systems
  • Allen-Bradley and Modicon
  • Siemens TIA Portal
  • Industrial networking protocols
  • HMI development and design
  • Computer programming languages
  • 3D modeling and CAD software
  • Electrical system design and analysis
  • Process control instrumentation
  • Preventive maintenance strategies
  • Project management methodologies

Earlier Employment

Upon request

Project Highlights

  • Land O’ Lakes, Tulare, California, Convert existing PLC5 to Controllogix-based PLC utilizing existing PLC5-based 1771 IO, Rewrite PLC code and Wonderware Intouch to new plant standards, Add additional code for support feed and powder processing, Designed HVAC Controls for Utilities Area for the Product Chilling Rooms
  • Paramount Studios, Hollywood, California, Install new Power Monitoring Meters at 68 locations, Linked and communicated power usage to iFix HMI servers, Wrote custom code to produce LADWP reports for billing to Stage customers, Designed HVAC Controls for the Balaban Building under Leeds Silver, Programmed and Commissioned, Designed Refrigeration Plant Interface for the Balaban Building, Programmed and Commissioned
  • Henry Mayo Newhall Hospital, Santa Clarita, California, Automatic Logic HVAC controls, Programmed 160,000-square-foot patient tower, new, larger cafeteria with a hotel-quality kitchen and a central atrium, all new power generation plant, Hot Water Boilers, Hospital Reheat Boilers, Isolation Room Controls
  • Egyptian Petrofac, Egypt, Designed operator interface controls for Salam Gas Train 3 & 4 GE Turbine Division, Designed and wrote code to control two gas train compressors, Designed redundant PLC Controllogix L64 system and installed Bentley Nevada Control System
  • Williams Natural Gas Facility, Moundsville, West Virginia, Commissioned on-site and brought plant online in Auto Control after several other engineers had failed to do so, Commissioned the gas chromatography system and calibrated field instruments, Programmed Tower Flow Balance System and calibrated field instruments
  • United States Navy, New Port News, Virginia, Designed Lay By Wire Stealth Cable Lay System for the U.S.S. Zeus, Combination of Siemens and Rockwell PLC, multiple Redundant iFix HMI Systems, Remote stealth high resolution monitors, Special electronic modifications to old GE DC Drives

References

References available upon request.

Timeline

Control System Support

Celgard
11.2022 - 09.2025

Consultant Field Engineer

UCS
01.2020 - 11.2022

Senior Field Engineer

ACCS
01.2018 - 01.2020

Principal Engineer

FOURSTEP AUTOMATION
08.2016 - 01.2018

Environmental Water Controls System Specialist

PACE Engineering
10.2015 - 07.2016

Senior Controls System Specialist

Maverick Technologies
02.2009 - 09.2015

Senior Programming Engineer

Mission Controls
12.2007 - 02.2009

Process Engineer

Georgia Pacific
12.2003 - 11.2007

Senior Process Engineer

Westech/HMD
11.2002 - 12.2003

Regional Engineering Resource

Georgia Pacific
02.1999 - 11.2002

Regional & Plant Engineer

Georgia Pacific
05.1996 - 02.1999

Project Engineer

James Hardie
02.1996 - 03.1996

Regional Engineer

National Gypsum
04.1994 - 02.1996

Plant Engineer

National Gypsum
04.1980 - 04.1994

High School Diploma -

John Marshall High School

Some College (No Degree) - Computer Programming

Cerritos College
Donald P. Dahlman Jr.
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