Donald W. Cook
Chambersburg,PA
Summary
To obtain a position where I can maximize my skills by providing excellent support to customers, employees, and management.
Controls engineering professional prepared for advanced roles in industrial automation and system optimization. Proven track record of developing robust control systems and improving operational efficiency. Reliable team collaborator with focus on achieving results and adapting to evolving project requirements. Proficient in PLC programming and system integration, with strong problem-solving skills.
Overview
21
21
years of professional experience
Work History
Senior Controls Engineer
CertainTeed, Saint-Gobain
09.2025 - Current
- Assist plant maintenance and control techs to keep production operational
- Programming software includes the following:
- - ProWORX NxT, Unity, Control Expert
- - iFix, Kepware, Harmony
- - RsLogix, FactoryTalk, CCW
- - Cmore Hmi Software
- Work closely with external OEMs for bids and installations
- Participate in various meetings updating production, engineering and management teams regarding on-going projects
- Manage controls refit projects
- Program PLCs, HMIs, Scada and create applications as needed
- Led design and implementation of control systems for manufacturing processes.
- Developed and executed strategies to enhance automation and efficiency in production lines.
- Collaborated with cross-functional teams to troubleshoot complex system issues effectively.
- Mentored junior engineers in best practices for controls engineering methodologies.
Senior Electrical Engineer
Vitro
01.2024 - 09.2025
- Maintain and Update Glass Coater System
- Programming software included
- - Modicon Nxt, ProWorX NxT
- - RsLogix 500, 5000 and Studio
- - Wonderware / Arcestra
- Install and commission new system and programs to include but not limited to:
- -Glass cutter
- -Keyence Thickness Laser
- -Jumbo wrapper
- -Production Air Curtain
- Attend maintenance and production meetings
- Assist other engineers and maintenance as needed
- Order parts and equipment as needed
- Develop new stockroom hand scanners and inventory control to integrate with SAP
Automation Engineer
Logoplaste
07.2018 - 12.2024
- Work with automation team to develop company globe control dash boards that:
- - Monitor production
- - Send machine alarms via email, text and locally
- - Present real time data via graphic and numeric displays
- - Collect data in SQL database VM server
- Coordinate with contractors for new equipment installations
- Configure and develop connection protocols
- Design and develop new processes based on production needs
- Develop programs using
- - Python and various structured text scripts
- - Allen Bradley Software and PLCs
- - Siemens Software and PLCs
- Create extensive macro-based Excel programs to compile and save production data
- Assist IT department with punch downs, switch tie ins and general IT work as needed
- Part of commissioning team responsible for User Acceptance Testing for AGVs and High Bay Warehouse crane storage systems
- Optimized existing automation processes, resulting in reduced operational costs and increased productivity.
Automation Controls Engineer
Museum of the Bible
03.2017 - 07.2018
- Design and create new programs and control panels to:
- - Monitor environmental conditions of IT closets and exhibit areas
- - Start and stop exhibit areas
- PLC and HMI/Scada programming platforms used
- - Allen Bradley
- - Automation Direct and Cmore
- - Adam I/O
- - Moxa I/O
- - Medialon Control systems
- Collaborate with independent contractors and exhibit creators to create a fluid controls network that is used to create an overview of the different areas brought together under the Medialon Control system
- Work with management and AV team to create systems and control screens that meet the demands of the day-to-day operations of the museum
PLC Controls Engineer/Programmer
Control Systems 21
05.2016 - 03.2017
- Update and maintain customer control systems
- Design and create new programs, control panels, and computer systems to meet customer specifications for:
- - Process and flow control (PID)
- - Pump and metering systems
- - Motion and conveyor systems
- PLC and HMI/Scada programming platforms used
- - Allen Bradley RsLogix Studio, 5000, 500 and FactoryTalk View
- - Automation Direct and Cmore
- - PC Worx, Phoenix Contact ILCs
- - VT Scada
- Collaborate with field technicians and other programmers to develop action plans to quickly resolve issues at customer locations
Project Manager/Automation Engineer
Swam Electric Co. Inc.
08.2013 - 05.2016
- Meet and consult with clients to design and program system controls to meet their automation needs
- Design and program various industrial controls.
- - Conveyors
- - Wrappers
- - Process flow (PID)
- - Gantry robots
- - Motion control
- PLC and HMI platforms used include:
- - Allen Bradley RsLogix Studio, 5000, 500, and 5, FactoryTalk View ME and SE, PanelBuilder 32
- - GE Proficy
- - Siemens
- - Automation Direct and Cmore
- - Eaton
- Servo and VFD Drives
- - Allen Bradley
- - Fanuc
- - Automation Direct
- Install, start up and trouble shoot issues
- Create and modify machine drawings and schematics using AutoCAD
- Support field service technicians in all aspects of industrial hardware and software
- Maintain and update all services and department control software and PCs
- Assist IT department to trouble shoot company PCs and network issues
PLC and Motion Controls Engineer
Martin’s Famous Pastry Shoppe
01.2012 - 01.2013
- Work closely with other engineers to design, build, and implement new bakery systems
- Program industrial controls and conveyor systems. Utilizing Allen Bradley and Schneider Modicon PLCs
- Create and modify machine drawings and schematics using AutoCAD
- Troubleshoot and repair industrial panels.
- Actively support maintenance department and assist as needed
Automation Design Engineer and Team Leader (supervisor)
Sight & Sound Theatres
01.2006 - 01.2012
- Supervisory duties included:
- - Monitor, maintain and assign work to perform scheduled maintenance on equipment such as foggers, motors, actuators, cabling and communication systems
- - Oversee new installations and modifications to existing elements
- - See that people receive all necessary training needed
- - Assist when and wherever needed
- - Manage department expenses and create yearly budget
- - Participating in monthly manager/supervisor meetings
- - Create yearly performance reviews
- - Foster good working relationships with other departments
- Design and build controls systems using various control methods
- Program control systems using multiple methods including:
- - Allen Bradley
- - Automation Direct
- - Emerson
- Design and troubleshoot DC circuits and AC controls
- Monitor and maintain control-computers and networks
- Install and preform PMs on pneumatic, hydraulic, and CO2 systems
- Design, weld and fabricate special effect components as needed
- Program DMX (RS485) devices and AV Stumpfl multimedia software
- Create control system drawings using Microsoft Visio
Electronics Production Supervisor
Raycom Electronics
01.2005 - 01.2006
- Oversee daily production
- Track and write personal reviews based on performance and attendance
- Track and monitor production flow
- Implemented FIFO (first in, first out) which increased output by twenty-five to fifty percent (depending on the line)
- Created Access database to track product more efficiently
Education
Associates - Electronics Engineering Technology
ITT Technical Institute
Mechanicsburg, PA01.1999
Associates - Biblical Studies
Midwest College of Theology
Kirbyville, MO01.2009
Skills
- Control system integration
- Electrical schematics
- Process control optimization
- Industrial networking protocols
- Microsoft products (Excel, Word, etc)
- Various programming software and languages
- Mechanical Applications
- IT Networking and Troubleshooting
Accomplishments
Multiple successful start ups from ground level to operation. These include:
- New live Theatre, Sight and Sound in Branson, Mo
- Museum of the Bible in Washington, DC
- Logoplaste in Martinsburg, WV (and various small locations, new and IOT integrations)
Timeline
Senior Controls Engineer
CertainTeed, Saint-Gobain
09.2025 - Current
Senior Electrical Engineer
Vitro
01.2024 - 09.2025
Automation Engineer
Logoplaste
07.2018 - 12.2024
Automation Controls Engineer
Museum of the Bible
03.2017 - 07.2018
PLC Controls Engineer/Programmer
Control Systems 21
05.2016 - 03.2017
Project Manager/Automation Engineer
Swam Electric Co. Inc.
08.2013 - 05.2016
PLC and Motion Controls Engineer
Martin’s Famous Pastry Shoppe
01.2012 - 01.2013
Automation Design Engineer and Team Leader (supervisor)
Sight & Sound Theatres
01.2006 - 01.2012
Electronics Production Supervisor
Raycom Electronics
01.2005 - 01.2006
Associates - Biblical Studies
Midwest College of Theology
Associates - Electronics Engineering Technology
ITT Technical Institute
Section name
April 27, 1999 Honorable Discharge from United States ARMY