Douglas Horton
Scottsville,KY
Summary
Exceptional metalworker with 26 years of experience building dies with exact dimensions. Nimble employee with knowledge of use of power saws, rules and various hand tools to build quality products. Safety-oriented shop veteran with extensive training on factory etiquette and best practices for healthy workplaces. Organized and dependable candidate successful at managing multiple priorities with a positive attitude. Willingness to take on added responsibilities to meet team goals. Detail-oriented team player with strong organizational skills. Ability to handle multiple projects simultaneously with a high degree of accuracy.
Overview
26
26
years of professional experience
Work History
Tool Die Maker
Bowling Green Metalforming
12.2022 - Current
- Maintained a safe work environment by adhering to safety regulations and proper equipment handling procedures.
- Achieved high levels of dimensional accuracy through meticulous attention to detail when crafting custom tools and dies.
- Increased productivity by troubleshooting and resolving complex tooling issues during production runs.
- Improved team performance through effective communication, collaboration, and knowledge-sharing among colleagues.
- Computed dimensions, shapes and specific sizes for dies based on design outlines.
- Assisted in employee development through on-the-job training of apprentices and junior toolmakers on industry best practices.
- Maintained accurate documentation of all tooling specifications, modifications, and maintenance records for future reference and analysis.
- Collaborated with engineering teams to develop new tools, dies, and fixtures for improved product quality.
- Polished and refined tool surfaces, both flat and contoured using abrasive stones, power grinders and emery cloths.
- Contributed to successful product launches by working closely with cross-functional teams during the development process.
- Enhanced production efficiency by designing and fabricating custom tooling for manufacturing processes.
- Supported continuous improvement initiatives by actively participating in root cause analysis and problem-solving efforts.
- Reduced machine downtime by performing regular maintenance and repairs on die sets and equipment.
- Assessed need and resourcefully designed jigs, fixtures and templates to aid in production efficiency.
Tool Die Maker
Cannon Automotive Solutions
06.2017 - 12.2022
- Safety team
- Maintained a safe work environment by adhering to safety regulations and proper equipment handling procedures.
- Reduced machine downtime by performing regular maintenance and repairs on die sets and equipment.
- Supported continuous improvement initiatives by actively participating in root cause analysis and problem-solving efforts.
- Enhanced production efficiency by designing and fabricating custom tooling for manufacturing processes.
- Contributed to successful product launches by working closely with cross-functional teams during the development process.
- Polished and refined tool surfaces, both flat and contoured using abrasive stones, power grinders and emery cloths.
- Collaborated with engineering teams to develop new tools, dies, and fixtures for improved product quality.
- Maintained accurate documentation of all tooling specifications, modifications, and maintenance records for future reference and analysis.
- Assisted in employee development through on-the-job training of apprentices and junior toolmakers on industry best practices.
- Adjusted and ground dies, tools and parts after production to assure quality control and usability.
- Computed dimensions, shapes and specific sizes for dies based on design outlines.
- Improved team performance through effective communication, collaboration, and knowledge-sharing among colleagues.
- Increased productivity by troubleshooting and resolving complex tooling issues during production runs.
- Assessed need and resourcefully designed jigs, fixtures and templates to aid in production efficiency.
- Developed expertise in various materials properties including steel alloys, aluminum, brass, plastics, allowing for appropriate selection based on project requirements.
- Selected specific metals and other materials for tools depending on heat tolerance and durability, according to tool functions.
- Achieved high levels of dimensional accuracy through meticulous attention to detail when crafting custom tools and dies.
- Evaluated existing tooling designs for potential improvements or modifications to enhance overall performance.
- Streamlined production workflows by implementing lean manufacturing principles in tool making processes.
- Developed cost-effective solutions for tooling projects, optimizing materials usage while maintaining high-quality standards.
- Assessed and updated safety protocol according to anticipated risk in manufacturing innovative products.
- Delivered consistent results under tight deadlines, ensuring minimal impact on production timelines.
- Inspected final products for quality and functionality.
- Inspected items for safety and operability.
Tool Die Maker, Safety Team
Icon
05.2010 - 06.2017
- Maintained a safe work environment by adhering to safety regulations and proper equipment handling procedures.
- Reduced machine downtime by performing regular maintenance and repairs on die sets and equipment.
- Supported continuous improvement initiatives by actively participating in root cause analysis and problem-solving efforts.
- Enhanced production efficiency by designing and fabricating custom tooling for manufacturing processes.
- Contributed to successful product launches by working closely with cross-functional teams during the development process.
- Polished and refined tool surfaces, both flat and contoured using abrasive stones, power grinders and emery cloths.
- Collaborated with engineering teams to develop new tools, dies, and fixtures for improved product quality.
- Maintained accurate documentation of all tooling specifications, modifications, and maintenance records for future reference and analysis.
- Assisted in employee development through on-the-job training of apprentices and junior toolmakers on industry best practices.
- Adjusted and ground dies, tools and parts after production to assure quality control and usability.
- Computed dimensions, shapes and specific sizes for dies based on design outlines.
- Improved team performance through effective communication, collaboration, and knowledge-sharing among colleagues.
- Assembled, maintained, and operated drill presses to drill holes in products throughout assembly.
- Increased productivity by troubleshooting and resolving complex tooling issues during production runs.
- Assessed need and resourcefully designed jigs, fixtures and templates to aid in production efficiency.
- Selected specific metals and other materials for tools depending on heat tolerance and durability, according to tool functions.
- Developed expertise in various materials properties including steel alloys, aluminum, brass, plastics, allowing for appropriate selection based on project requirements.
- Monitored hazardous materials storage areas, ensuring proper containment procedures were followed to prevent spills or leaks.
- Enhanced emergency response capabilities with regular drills and training sessions for all staff.
- Conducted regular safety audits to identify areas for improvement and implement corrective actions.
- Performed routine inspections on equipment such as fire extinguishers and eyewash stations, ensuring proper functionality in case of emergencies.
- Maintained compliance with OSHA regulations, ensuring a safe work environment for all employees.
- Collaborated with management to develop and implement effective safety policies and procedures in line with industry best practices.
Tool Die Maker, Safety Team, Supervised Rework Area
Yamamoto FB
06.2005 - 05.2010
- Maintained a safe work environment by adhering to safety regulations and proper equipment handling procedures.
- Reduced machine downtime by performing regular maintenance and repairs on die sets and equipment.
- Supported continuous improvement initiatives by actively participating in root cause analysis and problem-solving efforts.
- Enhanced production efficiency by designing and fabricating custom tooling for manufacturing processes.
- Contributed to successful product launches by working closely with cross-functional teams during the development process.
- Monitored hazardous materials storage areas, ensuring proper containment procedures were followed to prevent spills or leaks.
- Enhanced emergency response capabilities with regular drills and training sessions for all staff.
- Conducted regular safety audits to identify areas for improvement and implement corrective actions.
- Provided regular updates to senior management on the status of ongoing rework projects and their impact on overall production schedules.
- Achieved consistent on-time delivery performance by prioritizing and assigning workloads effectively among team members.
- Increased customer satisfaction through timely completion of all assigned rework tasks.
- Mentored junior team members, providing guidance on best practices in rework processing and leadership skills development.
- Reduced production lead times with the development of efficient rework strategies.
Tool Die Maker
Cardinal Manufacturing Co
03.2000 - 06.2005
- Enhanced production efficiency by designing and fabricating custom tooling for manufacturing processes.
- Optimized machining operations using advanced techniques such as wire EDM, CNC milling, and grinding machines.
- Polished and refined tool surfaces, both flat and contoured using abrasive stones, power grinders and emery cloths.
- Contributed to successful product launches by working closely with cross-functional teams during the development process.
- Reduced machine downtime by performing regular maintenance and repairs on die sets and equipment.
- Maintained a safe work environment by adhering to safety regulations and proper equipment handling procedures.
- Adjusted and ground dies, tools and parts after production to assure quality control and usability.
- Assembled, maintained, and operated drill presses to drill holes in products throughout assembly.
- Computed dimensions, shapes and specific sizes for dies based on design outlines.
- Improved team performance through effective communication, collaboration, and knowledge-sharing among colleagues.
- Increased productivity by troubleshooting and resolving complex tooling issues during production runs.
Machinist Apprentice
Hancock Mechanical
12.1998 - 03.2000
- Expanded skill set under machinist mentorship, learning advanced techniques for improved job performance.
- Reduced production errors by accurately measuring dimensions using precision tools such as calipers and micrometers.
- Deburred, polished and ground machine parts to preserve functionality.
- Assisted in the achievement of production goals through consistent focus on quality control measures.
- Kept work area neat and tidy to safeguard workspace and efficiently locate tools and other items.
- Minimized material waste by maximizing raw material utilization in each project phase efficiently.
- Contributed to a safe working environment by adhering to safety protocols and reporting potential hazards promptly.
- Maintained shop equipment by checking fluid levels and sanding and cleaning parts.
- Performed quality assessments, measurements and final inspections as assigned by supervisor.
- Kept current on industry trends, attending relevant workshops to continually expand skills and stay competitive in the job market.
- Supported on-time project completion by effectively managing time to prioritize tasks according to deadlines.
- Improved machining accuracy by diligently following blueprints, work orders, and sketches.
- Refined craftsmanship skills through hands-on practice with various machines including lathes, mills, grinders, and drill presses.
- Boosted overall efficiency with thorough understanding of different materials'' properties and appropriate cutting techniques.
- Demonstrated adaptability through quick learning of new machining methods as required per project specifications or industry advancements.
Production Worker, Machinist Apprentice
MKM Machine Shop
03.1998 - 11.1998
- Followed safety procedures and guidelines to maintain safe working environments.
- Used equipment properly to avoid workplace hazards or injuries.
- Maintained cleanliness of workstations, contributing to a well-organized work environment for increased productivity.
- Resolved issues quickly to maintain productivity goals.
- Met or exceeded daily production targets consistently through efficient task execution and effective time management skills.
- Inspected and adjusted work performed to meet expectations.
- Expanded skill set under machinist mentorship, learning advanced techniques for improved job performance.
- Deburred, polished and ground machine parts to preserve functionality.
- Reduced production errors by accurately measuring dimensions using precision tools such as calipers and micrometers.
- Assisted in the achievement of production goals through consistent focus on quality control measures.
- Kept work area neat and tidy to safeguard workspace and efficiently locate tools and other items.
- Minimized material waste by maximizing raw material utilization in each project phase efficiently.
- Contributed to a safe working environment by adhering to safety protocols and reporting potential hazards promptly.
- Maintained shop equipment by checking fluid levels and sanding and cleaning parts.
- Improved machining accuracy by diligently following blueprints, work orders, and sketches.
- Optimized machine performance by conducting regular maintenance checks and quickly addressing any issues.
- Refined craftsmanship skills through hands-on practice with various machines including lathes, mills, grinders, and drill presses.
First Assistant Manager
Allied Sporting Goods
02.1994 - 01.1998
- Led a dynamic team of employees, fostering a positive work environment and promoting growth opportunities.
- Worked closely with the store manager on budgeting exercises that optimized expenses without sacrificing quality or customer satisfaction.
- Enhanced customer satisfaction with excellent service, prompt problem resolution, and attention to detail.
- Coordinated seamless communication between departments for smoother operations and better collaboration efforts.
- Assisted in recruiting top talent for various positions within the store, contributing to a high-performing team.
- Monitored financial performance indicators, adjusting strategies as necessary to meet company goals.
- Collaborated with the store manager to develop innovative marketing strategies that increased foot traffic and brand awareness.
- Maintained an organized stockroom to facilitate efficient replenishment of sales floor merchandise.
- Oversaw vendor relationships, negotiating favorable terms on pricing while securing timely deliveries of new products.
- Conducted regular employee training sessions to ensure consistent product knowledge and exceptional customer service skills.
- Contributed to successful promotional events by creating eye-catching displays that showcased featured products effectively.
- Implemented loss prevention measures, resulting in decreased shrinkage rates and increased profitability.
- Ensured compliance with all company policies, local regulations, and health codes to maintain a safe working environment for all employees.
- Boosted sales performance through effective merchandising, inventory management and store layout optimization.
- Established rapport with customers through personalized interactions that fostered loyalty while driving repeat business.
- Generated repeat business through exceptional customer service and responded to customer concerns with friendly and knowledgeable service.
Underwriter
Lincoln Heritage Life Insurance Company
10.1993 - 01.1994
- Analyzed credit, income, compliance, title documents, and appraisals during underwriting process.
- Documented underwriting decisions and provided evidence of compliance with applicable regulations.
- Provided excellent customer service by addressing inquiries promptly and offering comprehensive explanations of underwriting decisions.
- Made approval and denial recommendations by determining accurate risk levels.
Assistant Retail Manager
Sam Meyers Formal Wear
01.1992 - 10.1993
- Tracked daily cash handling, reconciled sales and prepared bank deposits.
- Engaged directly with customers to offer assistance and resolve complaints.
- Monitored inventory management and assisted with accurate, cost-effective ordering processes.
- Enhanced employee retention through fostering a positive work environment and clear communication of expectations.
Package Handler
United Parcel Service, UPS
10.1991 - 07.1992
- Followed safety regulations to maintain safe work environment.
- Improved package handling efficiency by implementing proper sorting and organizing techniques.
- Maintained a safe work environment by adhering to company policies and guidelines for proper lifting techniques.
- Reduced damage rates for packages through careful handling and adherence to safety protocols.
- Proved successful working within tight deadlines and a fast-paced environment.
- Verified correct labels and accurate shipping information on packages to avoid shipping to wrong addresses.
- Contributed to increased productivity by working effectively in high-pressure situations.
- Followed verbal and written instructions to properly move and ship products.
Assistant Manager
Washington Warehouse
03.1984 - 10.1991
- Maintained a clean, safe, and organized store environment to enhance the customer experience.
- Developed strong working relationships with staff, fostering a positive work environment.
- Monitored cash intake and deposit records, increasing accuracy, and reducing discrepancies.
- Oversaw daily cash reconciliations, ensuring accurate financial reporting and minimizing discrepancies.
- Improved customer satisfaction by addressing and resolving complaints promptly.
- Offered hands-on assistance to customers, assessing needs, and maintaining current knowledge of consumer preferences.
- Completed regular inventory counts to verify stock levels, address discrepancies, and forecast future needs.
- Managed inventory levels to minimize stockouts while reducing overhead costs.
- Assisted in recruiting, interviewing, hiring, and onboarding of new employees to maintain adequate staffing levels.
- Enforced company policies consistently while handling disciplinary actions when necessary with fairness and respect.
Education
Fundamentals Of Machine Tool - Major: Machinist Pre-Apprenticeship, Minor: CNC Programming
Kentucky Tech-Jefferson Campus
Louisville03.1998
Computer Programming - Basic COBOL, Computer Programming
Kentucky Polytechnical Institute
Louisville1987
Skills
- Precision machining
- Tool Maintenance
- Surface grinding
- Safety Procedures
- Fixture design
- CNC Programming
- Metalworking Techniques
- Material Selection
- Heat treatment
- Computer Skills
- Electrical knowledge
- Hydraulic systems
- Measuring
- Hand tool safety
- Parts Assembly
- Quality Inspection
- Blueprint Reading
- Surface Polishing
- Tooling design
- Advertising Techniques
- Financial Statements
- Health and Safety Regulations
- Staff Management
- Business Management Principles
- Financial Forecasting
- Sales Activities
- Sales and Marketing
- Fire Safety Regulations
- Brand Management
- Manage Budgets
- Information Confidentiality
- Quality Standards
- Precision machining
- Control of Expenses
- Sales Strategies
- Cost Management
- Team Leadership
- Train Employees
- Coordinate Events
Timeline
Tool Die Maker
Bowling Green Metalforming
12.2022 - Current
Tool Die Maker
Cannon Automotive Solutions
06.2017 - 12.2022
Tool Die Maker, Safety Team
Icon
05.2010 - 06.2017
Tool Die Maker, Safety Team, Supervised Rework Area
Yamamoto FB
06.2005 - 05.2010
Tool Die Maker
Cardinal Manufacturing Co
03.2000 - 06.2005
Machinist Apprentice
Hancock Mechanical
12.1998 - 03.2000
Production Worker, Machinist Apprentice
MKM Machine Shop
03.1998 - 11.1998
First Assistant Manager
Allied Sporting Goods
02.1994 - 01.1998
Underwriter
Lincoln Heritage Life Insurance Company
10.1993 - 01.1994
Assistant Retail Manager
Sam Meyers Formal Wear
01.1992 - 10.1993
Package Handler
United Parcel Service, UPS
10.1991 - 07.1992
Assistant Manager
Washington Warehouse
03.1984 - 10.1991
Fundamentals Of Machine Tool - Major: Machinist Pre-Apprenticeship, Minor: CNC Programming
Kentucky Tech-Jefferson Campus
Computer Programming - Basic COBOL, Computer Programming
Kentucky Polytechnical Institute