Work Preference
Summary
Overview
Work History
Education
Skills
Certification
Languages
Websites
Accomplishments
Affiliations
References
Timeline
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Chin Heung Bong
Open To Work

Chin Heung Bong

Northville,MI

Work Preference

Job Search Status

Open to work
Desired start date: Immediately

Desired Job Title

Principal Thermal CFD EngineerSenior CFD Project EngineerSimulation Engineer

Work Type

Full TimeContract Work

Location Preference

On-SiteRemoteHybrid
Location: Northville, MI
Open to relocation: Yes

Salary Range

$140000/yr - $200000/yr

Important To Me

Healthcare benefitsCompany CultureFlexible work hours

Summary

Accomplished Thermal CFD Engineer with a doctorate in Mechanical Engineering and 15 years of industry experience. Led projects that improved performance and reduced costs, including award-winning racing vehicle designs. Expertise in CFD simulations, thermal analysis, wind tunnel testing, and automation scripting, employing strong analytical skills to solve complex problems.

Overview

21
21
years of professional experience
7
7
Certifications

Work History

Principal Thermal CFD Engineer

Our Next Energy (ONE)
Novi, Michigan
03.2022 - 01.2026
  • Conducted thermal simulations of battery packs and cooling systems using 3D and 1D methodologies.
  • Developed and maintained high voltage Li-Ion battery pack thermal models based on test results.
  • Acted as subject matter expert for battery pack thermal and CFD analysis, verifying design concepts.
  • Provided technical advice to optimize designs for HV automotive Li-Ion battery packs.
  • Improved coolant flow distribution by 530%, reducing temperature delta by 7 °C.
  • Coordinated test and validation activities for battery packs, modules, and thermal management systems.
  • Performed cell-level thermal analyses to integrate with electrochemical simulations.
  • Led a team of interns while managing four to eight projects simultaneously.

Senior CFD Project Engineer

BETA CAE Systems USA, Inc.
Farmington Hills, Michigan
01.2020 - 03.2022
  • Supported clients in CFD Engineering for North America Branch.
  • Demonstrated advanced problem-solving methods using ANSA.
  • Trained new users on proprietary software ANSA.
  • Conducted video conferences via Webex to deliver client support.
  • Provided updates to clients regarding software suite improvements.

Aerodynamic CFD Engineer

FCA Fiat Chrysler Automobiles
Auburn Hills, United States
03.2017 - 01.2020
  • Conducted CFD simulations using ANSA, OpenFOAM, and Ensight for performance analysis.
  • Drafted and tested innovative design concepts through CFD methodologies.
  • Executed wind tunnel testing on full-scale and 37.5% scale models.
  • Led track testing of designs to validate aerodynamic performance.
  • Designed aerodynamic features for championship-winning 2018 Dodge Charger Funny Car Dragster.
  • Developed next-generation MOPAR funny-car dragster body for enhanced efficiency.
  • Performed aero analysis for Dodge Challenger, Dodge Viper, and Jeep Grand Cherokee SUV models.
  • Utilized Python scripts to enhance and streamline CFD processes.

Aerodynamic CFD Engineer

Haas F1 Team
Kannapolis, United States
10.2015 - 02.2017
  • Supported external aerodynamic development for current and future F1 car models.
  • Reduced turnaround time for CFD work through process improvements.
  • Designed CAD surfaces utilizing CATIA software to enhance aerodynamic features.
  • Created effective visualizations of CFD-generated images to aid analysis.
  • Automated workflows using scripting and coding techniques for efficiency.
  • Contributed to Haas F1 Team's successful debut in 2016, achieving fifth place in Melbourne.
  • Helped secure eighth place in the season standings with 29 constructor points, surpassing Renault, Sauber-Ferrari, and Manor Racing teams.

CFD Project Engineer

BETA CAE Systems USA, Inc.
Farmington Hills, United States
07.2013 - 10.2015
  • Provided training and customer support for ANSA CAE preprocessing software, focusing on shape optimization in CAE CFD aerodynamics and thermodynamics.
  • Collaborated with clients such as Ford, GM, Chrysler, Honda, Ansys, and Thermoanalytics.
  • Executed morphing projects by establishing morphing boxes and parameters for design of experiments studies.
  • Conducted underbody thermal analysis projects for hybrid battery vehicles and SUV/sports car models using ANSA, UH3D, Fluent, RadTherm, and ParaView software.

CFD Project Engineer

VPAC
Melbourne, Victoria, Australia
01.2011 - 07.2013
  • Conducted aero CFD simulation analysis for canopy effects on pickup truck performance.
  • Achieved 50 times faster predictions of heat transfer modes with 90% accuracy through Virtual Paint Simulation - A 1D nodal network thermal model.
  • Created a 1D thermodynamic model in Matlab for paint baking process simulation in automotive manufacturing.
  • Optimized donut-shaped fuel tank design using Optistruct software.
  • Developed various research and development projects: Virtual Paint Simulation, Lightweight Canopy, Fuel Tank Optimization.
  • Received two awards and one publication for contributions to Virtual Paint Simulation project.
  • Consistently met milestone targets and deadlines across all projects to maintain progress.

Academic Research PhD

University of Tasmania
Launceston, Tasmania, Australia
04.2005 - 12.2010
  • Achieved five journal and conference publications along with one thesis publication.
  • Received Australia Postgraduate Award Scholarship for outstanding research contributions.
  • Conducted computer simulations using CFD and CAE software, focusing on diesel spray dynamics.
  • Performed laboratory experiments utilizing PIV laser imaging and shadowgraphy for dropsize measurement.
  • Analyzed advanced data to produce comprehensive reports on diesel spray behavior.
  • Utilized Star-CD, Matlab, Microsoft Office, FORTRAN, and Ansys CFX for simulation tasks.
  • Validated simulations with experimental measurements, ensuring accuracy in results.

Education

Ph.D. - Mechanical Engineering

University of Tasmania
Launceston, Tasmania, Australia
12-2010

Master of Engineering - Aerospace Engineering

RMIT University
Melbourne, Victoria, Australia
12-2002

Bachelor of Engineering - Aerospace Engineering

RMIT University
Melbourne, Victoria, Australia
12-2000

Skills

  • Thermal analysis and modeling
  • CFD simulations and turbulence modeling
  • Heat transfer and energy efficiency
  • Project management and coordination
  • Client support and communication
  • Data analysis and problem solving
  • Adaptability to technology and flexibility
  • Scripting automation and optimization techniques
  • Design of experiments and simulation validation
  • Mechanical engineering and CAD proficiency
  • 3D design and simulation software skills

Certification

ANSYS Modeler for CFX

Languages

English
Native/ Bilingual
Chinese (Mandarin)
Professional

Accomplishments

2012 SAE Australasia - Engineering Excellence (Special Commendation) Award

Affiliations

Racing simulation gaming

References

References available upon request.

Timeline

Principal Thermal CFD Engineer

Our Next Energy (ONE)
03.2022 - 01.2026

Senior CFD Project Engineer

BETA CAE Systems USA, Inc.
01.2020 - 03.2022

Aerodynamic CFD Engineer

FCA Fiat Chrysler Automobiles
03.2017 - 01.2020

Aerodynamic CFD Engineer

Haas F1 Team
10.2015 - 02.2017

CFD Project Engineer

BETA CAE Systems USA, Inc.
07.2013 - 10.2015

CFD Project Engineer

VPAC
01.2011 - 07.2013

Academic Research PhD

University of Tasmania
04.2005 - 12.2010

Ph.D. - Mechanical Engineering

University of Tasmania

Master of Engineering - Aerospace Engineering

RMIT University

Bachelor of Engineering - Aerospace Engineering

RMIT University
Chin Heung Bong