Drew Dalgetty
Cashmere,WA
Summary
Expert in operations and technical management for food manufacturing and packaging, demonstrating sustained double-digit growth and substantial efficiency improvements. Proven success in transforming company culture, with notable reductions in turnover and labor costs while enhancing overall production metrics through innovative automation strategies.
Overview
29
29
years of professional experience
Work History
Executive Member – Board of Directors
IMPACT WASHINGTON
Bothell, WA
01.2021 - Current
- Delivered bi-weekly strategic advice to Executive Director, enhancing alignment on key initiatives.
- Contributed to board discussions on financial stewardship and governance.
- Executed responsibilities as board Secretary to ensure effective meeting documentation and compliance.
Vice President, Production and Operations
CRUNCH PAK
Cashmere, WA
01.2016 - Current
- Bottom line accountability for two RTE apple processing facilities in Washington and partner manufacturers nationwide for a privately held, vertically integrated business.
- Provide direct leadership for planning, production, supply chain, quality assurance, warehousing, IT/IS, maintenance and continuous improvement programs.
- Achieved double-digit bottom line growth and exceeded bottom line and OEE expectations for 7 consecutive years.
- Increased production output by 96% in the Selah, WA facility through automation and driving accountability to targeted production metrics.
- Generated an overall production efficiency increase of 65% at the Cashmere, WA facility through automation initiatives.
- Reduced labor force by 47% while increasing production output over 30%.
- Increased base hourly pay by 34% through partial sharing of labor savings that resulted from staff reduction.
- Reduced employee turnover from 70% to 4% in 2 years by focusing on clear job expectations and providing transparency into daily performance.
- Recruit, manage and motivate a staff of 7 direct reports with responsibility for 550 total team members.
- Managed capital projects totaling $51MM, ensuring alignment with strategic goals and timely delivery.
- Enhanced operational efficiency by fully automating snack tray filling procedures.
- Streamlined packaging operations through automation of bag-in-bag packaging systems, enhancing efficiency and reducing labor dependency.
- Integrated robotic systems for efficient packaging of multi-component snack trays.
- Improved apple slicing processes through strategic technology upgrades.
- Conducted phased upgrades to tray sealing technology to improve production quality.
- Recognized and awarded 2018 Large Firm Food/Beverage Processor of the Year from Seattle Business Magazine.
- Crunch Pak is the most recognized consumer brand and product sales leader in the domestic sliced apple market segment with annual sales exceeding $200MM.
General Manager/Director of R&D
ZOROCO PACKAGING
Caldwell, ID
01.2007 - 12.2015
- Oversaw full P&L accountability and managed daily operations for a dry blending and contract packaging operation.
- Led a team of 6 while overseeing operations for 120 employees.
- Direct and manage all R&D activities and project management for the dry blending and frozen food operations.
- Developed and launched processing and packaging capabilities for margarine, legume snack roasting, and ready-to-eat cookies, enhancing product offerings.
- Directed installation of lines with internal staff and external contractors.
- Hands on commissioned processing lines, operated and developed standard operating procedures for production, packaging and sanitation.
- Facilitated sale of AFI Packaging to Zoroco Packaging in 2012, contributing to strategic business objectives.
Director, Food Technology Center
UNIVERSITY OF IDAHO
Caldwell, ID
01.2003 - 12.2012
- Led startup of facility and established financial self-sufficiency for pilot plant and commercial kitchen programs, enhancing service offerings.
- Managed facility operations, including program design, planning, implementation, and fiscal oversight to ensure effective resource allocation.
- Managed a staff of 5 with responsibility for up to 45 small-scale food production tenants.
- Created educational curriculum and training programs for food entrepreneurs and processors across Idaho, fostering industry growth and development.
- Supported clients with food regulation and safety guidance to ensure compliance. regarding food regulation, food safety, R&D and food processing to hundreds of clients and the industry.
- Directed pilot plant processing trials and ensured compliance with EPA Good Laboratory Practices.
- Networked with processing facilities, agricultural chemical companies, funding agencies and commodity organizations to generate ongoing facility projects and research contracts.
President/Owner
AFI PACKAGING
Caldwell, ID
01.2007 - 12.2011
- Executed the successful start-up of a dedicated allergen free contract blending and packaging facility specializing in baking and drink mixes.
- Directed operations encompassing business planning, implementation, production, quality control, plant maintenance, human resources, and financial management to ensure seamless facility performance.
- Directed a management team of 4 with responsibility for 45 employees.
- Provided client and sales support across all business phases such as pricing, customer qualification, product development, start-up production, risk assessment, and ongoing support.
- Constructed dedicated allergen free facility in 2007.
- Developed specifications for building and selected general contractor to ensure project alignment with operational goals.
- Selected and purchased building site.
- Facilitated development of roadway and wastewater systems for new plant, supporting operational efficiency and accommodating future land tenants.
- AFI Packaging/Allergen Free Industries LLC, President/Owner (2007 – 2011)
Quality Assurance Manager
HYDROBLEND, INC.
Boise, ID
01.2002 - 12.2003
- Managed food safety, quality assurance, GMP, sanitation, and pest control, maintaining high safety and quality standards across facility.
- Implemented a HACCP program for 4 production lines responsible for more than 70 products.
- Developed an allergen control program for Idaho and Maine facilities automated ingredient transfer system to prevent in process cross contamination of allergen containing materials.
- Implemented an in-house microbiology testing program.
- Led daily operations of quality assurance laboratory for leading manufacturer of food coatings, batters, and breaders, ensuring compliance with quality standards.
- Streamlined workflows to facilitate 24-hour faster response time for quality team, enhancing operational efficiency.
- Generated over $50,000 in annual savings by optimizing operational efficiencies.
Professional Internship
J.R. SIMPLOT CO. TECHNICAL CENTER
Caldwell, ID
01.1999 - 12.2000
- Conducted research to ensure consistent quality of french fries during restaurant preparation.
- Collaborated with internal McDonald's R&D team on quality assurance projects.
- Presented research findings internally and to McDonald's.
- Implemented and trained staff on data logging instrumentation for research pilot plant operations.
Graduate Research/Teaching Assistant
WASHINGTON STATE UNIVERSITY
Pullman, WA
01.1998 - 12.2000
- Prepared and taught laboratory sections of Food Chemistry and Food Fermentations courses.
- Conducted and published grant supported research in the areas of cereal and legume biochemistry towards MS in Food Science.
- Assisted faculty in developing and delivering course materials for undergraduate students.
Education
Master of Science - Food Science
Washington State University
Pullman, WA01-2002
Bachelor of Science - Food Science
University of Idaho
Moscow, ID01-2000
Skills
- Financial Management and Oversight
- Governance Oversight
- Strategic Planning
- Supply Chain Management
- Project Management
- Regulatory Compliance
- Quality Assurance
- Continuous Improvement
- Leadership Development
Affiliations
- Institute of Food Technologists, 1998-present
- National Association of Independent Crop Consultants, 2005-2012
- American Association of Cereal Chemists, 2000-2004
- Northwest Food Processors Association/Food Northwest
- International Fresh Produce Association
- Outstanding Staff Management Support Award - 2007
Publications
- Isolation and Characterization of Cotyledon Fibers from Peas, Lentils and Chickpeas, D.D. Dalgetty and B.K. Baik, Cereal Chemistry, 2003
- Fortification of Bread with Hull and Cotyledon Fibers isolated from Peas, Lentils, and Chickpeas, D.D. Dalgetty and B.K. Baik, Cereal Chemistry, 2004
- Pulses-Food Legumes: Encyclopedia of Food Sciences and Nutrition, D.D. Dalgetty, B.G. Swanson and B.K. Baik, 2004
Presentations
- Food Safety Training for Idaho Refugees, Idaho Office for Refugees, 2010-2011
- Feasibility of Processing Technologies for Small-Scale Processors, Northwest Specialty Foods Safety Workshop, 2010
- Small Scale Food Processing Safety, Rural Roots Food Safety Conference, 2008
- Food Processing Liability, Rural Roots Liability Conference, 2007
- Developing Your Food Product Idea: A Blueprint for Startup and Pre-Venture Food Companies, University of Idaho, Food Technology Center, 2007-2011
Timeline
Executive Member – Board of Directors
IMPACT WASHINGTON
01.2021 - Current
Vice President, Production and Operations
CRUNCH PAK
01.2016 - Current
General Manager/Director of R&D
ZOROCO PACKAGING
01.2007 - 12.2015
President/Owner
AFI PACKAGING
01.2007 - 12.2011
Director, Food Technology Center
UNIVERSITY OF IDAHO
01.2003 - 12.2012
Quality Assurance Manager
HYDROBLEND, INC.
01.2002 - 12.2003
Professional Internship
J.R. SIMPLOT CO. TECHNICAL CENTER
01.1999 - 12.2000
Graduate Research/Teaching Assistant
WASHINGTON STATE UNIVERSITY
01.1998 - 12.2000
Master of Science - Food Science
Washington State University
Bachelor of Science - Food Science
University of Idaho