Summary
Overview
Work History
Education
Skills
Certification
Accomplishments
Projects
Software
Timeline
Hi, I’m

Durga Prasad Bongu

Southfield,MI
Durga Prasad Bongu

Summary

  • Dedicated Automotive engineering enthusiast with a passion for automotive design and manufacturing. As an Active member of the GITAM Automotive Club, I led a successful team project as Vice-Captain, Treasurer, Inventory Manager, Head of Braking Systems, Chassis Designer, and built a competitive Go-kart with our team.
  • Proficient in design software, with hands-on experience from an internship at Signer Tech on CATIA V5. Committed to continuous learning, and completed relevant courses on Fusion 360 and SolidWorks.
  • Also, expanded my skill set with Google UX/UI Design certifications.
  • Notable achievements include being a finalist in a national-level Racing Car Design workshop, contributing to the manufacturing of an F5 race car during an internship, and attending workshops on automobile engineering and electric vehicle technology. Actively involved in organizing techno-cultural events and a dedicated member of the GITAM Automotive Club.

Overview

6
Certification
4
years of professional experience
7
years of post-secondary education

Work History

ONG Sols.
, Michigan

Product Engineer Intern
01.2025 - 05.2025

Job overview

  • Assisted in the development and optimization of automotive components using Design for Manufacturing (DFM) principles to enhance production efficiency and cost-effectiveness.
  • Prepared and reviewed Production Part Approval Process (PPAP) documentation for supplier parts qualification and submission.
  • Applied Geometric Dimensioning and Tolerancing (GD and T) for component drawings to ensure manufacturing accuracy and assembly fit.
  • Supported process improvement initiatives focused on quality assurance and lean manufacturing methods.

Lawrence Technological University
Southfield, Michigan

Tech Transit
10.2023 - 12.2024

Job overview

  • Worked at the Tech Transit department at Lawrence Tech University as a traffic controller and vehicle operator.
  • Responsible for punctual student transport.
  • Assisted passengers and elderly people. Cleaned, refueled, and conducted regular vehicle checks to prevent delays and breakdowns.
  • Maintained accurate records, adjusted routes for weather, and communicated with dispatch. Ensured timely arrivals, aided disabled passengers.
  • Reported any mechanical issues or damage to the supervisor immediately upon discovery.

Brandix
visakhapatnam, Andhra pradesh

Quality Exicutive
09.2021 - 02.2022

Job overview

  • Oversaw quality control processes and ensured compliance with manufacturing standards in textile production.
  • Monitored product quality by conducting in-process inspections, final product audits, and process capability checks to minimize defects and rework.
  • Tracked and analyzed Key Performance Indicators (KPIs) related to product quality and process efficiency, using data insights to support corrective actions and production improvements.
  • Monitored and reported defect rates, non-conformances, and process deviations, supporting continuous improvement initiatives aligned with lean manufacturing.
  • Implemented corrective and preventive actions (CAPA) and participated in root cause analysis to resolve production issues.
  • Trained production teams on quality standards, visual inspection techniques, and problem-solving methods to enhance first-pass yield and reduce quality issues.

Education

Lawrence Technological University
Southfield, MI

Master of Science from Automotive Engineering
08.2022 - 05.2025

Gitam University
Andhra Pradesh, India

Bachelor of Technology from Mechanical Engineering

Skills

  • DFM
  • GD&T
  • PPAP
  • FMEA
  • APQP
  • Product design and development
  • ANSYS Workbench
  • 2D and 3D modeling
  • CATIA V5
  • AutoCAD
  • SolidWorks
  • Creo Parametric
  • Autodesk Fusion 360
  • CAD, 3D modeling
  • Attention to Detail
  • Flexible and Adaptable
  • User Interface design and User Experience (UI/UX)
  • Website design (HTML, CSS, Bootstrap)
  • Figma (design, prototype testing), Wireframes, Low-Fidelity Prototypes

Certification

  • 8 Day Internship on Gasoline/ Electric Formula Race car Design and Development.
  • Internship on CATIA
  • Modeling and Design for Mechanical Engineers with Autodesk Fusion 360
  • Introduction to Mechanical Engineering Design and Manufacturing with Fusion 360
  • Autodesk Fusion 360 Integrated CAD/CAM/CAE
  • Ethics, Technology and Engineering.

Accomplishments

Finalist in the Race car design workshop conducted at IIT Kharagpur, India.

Projects

  • Research Paper: Design Flaws and Material Failures Causing Moisture Intrusion in Vehicle Headlights
    Investigated how design flaws and the use of different plastic materials contributed to moisture intrusion in
    automotive headlights.
    Analyzed failures caused by sealant breakdown, housing material degradation, and poor ventilation design,
    leading to condensation and fogging.
    Evaluated material properties of plastics to assess their role in seal integrity and component failure.
    Writing a detailed technical paper focused on root cause analysis and recommendations for improving material
    selection and design strategies to prevent moisture ingress.
  • Prepared a technical report on Material Properties Study of Polycarbonate, Nylon, and Acetal Plastics.
    Analyzed stress-strain curves to study the elastic region, plastic deformation, and fracture point of each material.
    Compared mechanical properties (modulus of elasticity, yield strength, tensile strength) for material selection
    decisions.
  • Project on Insertion Force Analysis for Snap Fit Designs Using Various Plastics.
    Determined insertion force requirements for PC-ABS, PBT, PA6, ASA, and TPO materials used in snap designs.
    Conducted comparative testing to evaluate how different material properties influence assembly effort and
    component durability.
    Analyzed test results to support material selection decisions for optimizing snap fit performance in automotive
    components.
  • Research Paper: SAE 6268, J1939, CAN, and LIN Communication Protocols.
    Analyzed the features, applications, and differences of SAE 6268, J1939, CAN, and LIN automotive
    communication protocols.
    Investigated protocol architectures, data transmission methods, and their roles in vehicle network systems.
    Completed a comprehensive paper detailing protocol performance and recommendations for automotive
    electronics integration.
  • Completed a project in an Autonomous Vehicle course, where I converted an R/C car into an autonomous
    vehicle. It navigated a dedicated path and performed parallel parking. Used sensors and algorithms for
    decision-making, and applied machine learning and computer vision techniques to improve navigation and
    obstacle detection.
  • We team of 3, designed and developed a project of All Terrain Auto Leveled (ATAL) Chassis. It has been a very
    informative and enriching journey in the study and fabrication of the project model at GITAM University. I am
    the designer of the prototype using CAD software.

Software

Catia v5

Autodesk Fusion 360

SolidWorks

Ansys

Creo Parametric

AutoCAD

Figma

HTML

CSS

BootStrap

Blender

Timeline

Product Engineer Intern

ONG Sols.
01.2025 - 05.2025

Tech Transit

Lawrence Technological University
10.2023 - 12.2024

Lawrence Technological University

Master of Science from Automotive Engineering
08.2022 - 05.2025

Quality Exicutive

Brandix
09.2021 - 02.2022

Gitam University

Bachelor of Technology from Mechanical Engineering
Durga Prasad Bongu