Summary
Overview
Work History
Education
Skills
Timeline
Generic

Dwayne Vancil

Vinita

Summary

Dynamic Lean Consultant with a proven track record at Dana Corporation, leveraging Six Sigma methodologies to enhance operational efficiency and foster a culture of continuous improvement. Skilled in implementing ERP systems and leading cross-functional teams, I excel in driving productivity while cultivating strong communication and leadership capabilities.

Overview

41
41
years of professional experience

Work History

Lean Consultant

RGS
03.2025 - Current
  • Evaluating management structure and making recommendations to adequately and effectively support the business systems and operation.
  • Evaluate and improve operational processes to improve productivity and improve efficiency.
  • Work with managers and operational personnel to improve operational improvements and develop more proactive managing skills in RGS personnel.
  • Work with RGS personnel to develop systematic and robust processes to control desired operational outcome.
  • Working with RGS personnel in developing inventory management processes.

Business Owner

Vancil Ventures LLC
09.2007 - 03.2025

> Construction business building home sites: dirt work preparing site for home, installing manufactured home, septic systems, installing and hooking up all utilities to the home and finishing site preparations for the customer.

>Sales and Installation of Storm Shelters in Oklahoma, Kansas, Missouri and Arkansas.

> Commercial hay bailing.

Lean Manufacturing Manager

Labinal Safran
09.2005 - 09.2007
  • Improved production efficiency by implementing Lean Manufacturing principles and streamlining processes.
  • Facilitated effective communication between management and shop floor personnel, fostering a culture of continuous improvement throughout the organization.
  • Led cross-functional teams to identify opportunities for process improvements and cost savings in manufacturing operations.

Lean/IT Manager

Eaton Corporation
11.2002 - 09.2005
  • Developed custom IT solutions to address specific business needs, driving operational improvements and cost savings.
  • Collaborated with other departments to help meet IT needs and properly integrate and secure systems.
  • Reduced downtime by promptly addressing hardware and software issues, ensuring minimal impact on business operations.
  • Optimized helpdesk performance through process improvements, enabling faster response times and increased user satisfaction levels.
  • Manage Implementations of ERP Systems in Manufacturing and Warehousing facilities in North America.

Operational Excellence Manager

Dana Corporation
07.1998 - 11.2002
  • Managed projects from inception to completion, delivering results on time and within budget constraints.
  • Increased productivity by optimizing workflows and eliminating bottlenecks in operations.
  • Implemented continuous improvement initiatives for ongoing process optimization and better performance metrics.
  • Fostered an environment of open communication among team members, encouraging feedback loops for continuous learning.

Production Manager

Dana Corporation
05.1996 - 07.1998
  • Resolved issues quickly to maintain productivity and quality goals.
  • Managed multiple product lines in machining and assembly, providing fluid and air brass and steel fittings to all Automotive, Truck and Bus O.E. Companies across North America.
  • Increased overall productivity by identifying bottlenecks in the production process and implementing effective solutions.
  • Oversaw quality control efforts, maintaining strict adherence to industry standards and regulatory requirements while achieving high levels of customer satisfaction.

Quality Assurance Manager

Dana Corporation
02.1992 - 05.1996
  • Conducted regular audits to ensure adherence to established protocols, maintaining consistency across the organization.
  • Trained team members on quality assurance principles, fostering a culture of accountability and high performance.
  • Facilitated communication between departments regarding quality concerns, fostering collaboration towards shared goals including suppliers and customers.
  • Enhanced product quality by implementing comprehensive QA processes and procedures.
  • Responsible for supplier process and product quality.
  • Responsible to analyze product field failures.

Quality Assurance Engineer

Dana Corporation
08.1988 - 02.1992
  • Supported successful product launches by conducting extensive pre-release testing and validation activities.
  • Established effective communication channels between QA, development, and project management teams to foster a collaborative working environment focused on delivering high-quality products.
  • Responsible for supplier product quality and process development.
  • Responsible for Maintaining internal quality processes to meet customer and industry standards.
  • Responsible for all quality training for internal and supplier personnel.

Quality Control Technician

Dana Corporation
10.1986 - 08.1988
  • Maintained quality documentation and records for conformance with relevant standards.
  • Collaborated with production teams to address and resolve quality concerns, improving overall product reliability.
  • Inspected raw materials and finished products to verify quality and disposed items that did not meet safety requirements.
  • Evaluated samples against standards by completing measurements, visual inspections, and other established tests.
  • Responsible for all destructive testing to assure product performance compliance engineering standards.

Machine Operator

Dana Corporation
09.1984 - 10.1986
  • Followed detailed instructions to setup and operate multi-spindle screw machines and multi-station machines with accuracy and produce quality products.
  • Set up and adjusted equipment and properly configured machines for daily operation.
  • Complied with company and OSHA safety rules and regulations.
  • Trained new employees on proper machine operation, ensuring adherence to company standards and safety guidelines.

Education

High School Diploma -

Welch High School
Welch, OK
05-1982

Skills

  • Certified 6 Sigma Lean Black Belt in Lean Principles ie (5s, Standardized Work, Pull System, Error Proofing, Value Stream Mapping)
  • Certified Quality Auditor of Quality Management Systems and ISO 9000
  • BAAN ERP System and Implementation
  • MFG-PRO ERP System and Implementation
  • TOPS Team Oriented Problem Solving Ford Motor Co
  • Certified Supervisor & People Leading Skills
  • Financial Planning for Business Success

Timeline

Lean Consultant

RGS
03.2025 - Current

Business Owner

Vancil Ventures LLC
09.2007 - 03.2025

Lean Manufacturing Manager

Labinal Safran
09.2005 - 09.2007

Lean/IT Manager

Eaton Corporation
11.2002 - 09.2005

Operational Excellence Manager

Dana Corporation
07.1998 - 11.2002

Production Manager

Dana Corporation
05.1996 - 07.1998

Quality Assurance Manager

Dana Corporation
02.1992 - 05.1996

Quality Assurance Engineer

Dana Corporation
08.1988 - 02.1992

Quality Control Technician

Dana Corporation
10.1986 - 08.1988

Machine Operator

Dana Corporation
09.1984 - 10.1986

High School Diploma -

Welch High School
Dwayne Vancil