Emmanuel Mesta Ruiz
El Paso
Summary
Work in a company where i can have the opportunity to apply and improve my educational and work experience, as well as always being a key player within the company goals and expectations, creating and maintaining high quality standards to provide the best service trough continuous improvement tools
Overview
17
17
years of professional experience
Work History
Manufacturing Quality Assurance Engineer
Schneider Electric
05.2023 - Current
- Lead problem solving with cross functional teams for internal and external customer concerns using RCCA methodologies such as 8D, Kaizen, PRB, for the implementation of corrective and preventative actions to drive continuous improvement and process controls.
- Played key role in achieving significant improvements in product quality with customers such as Microsoft, COMPASS, leading to substantial decrease in customer-reported issues.
- Leadership on continuous process improvement impacting customer DPUs, process effectiveness, and elimination of waste, through lean methodologies.
- Demonstrated analytical skills with data, problem resolution, project management and adequacy of new database systems for the process control and measurement of process performance.
- Established effective communication channels between QA, development, and project management teams to foster a collaborative working environment focused on delivering high-quality products.
- Participated in agile development practices such as sprint planning meetings and daily stand-ups, contributing valuable input from a QA perspective throughout the project life cycle.
- Implemented automated testing solutions where appropriate, reducing manual testing effort and increasing overall test coverage and creating poke yoke solutions.
- Optimized resource allocation by accurately estimating required testing effort based on project scope, customer complains and complexity factors.
- New suppliers pre acceptance audits and final acceptance process to ensure product consistency and reliability.
Quality Engineer
Woodbridge withholdings Foam and Laminated products
08.2020 - Current
- In charge of all activities related to quality and manufacturing of assigned products for the two main El Paso divisions flexible foam and laminated products for the Automotive sectors, implementation of process controls and direct contribution on the improvement of key internal and external KPI metrics for the customer scorecard satisfaction maintenance
- Responsible of incoming , production output, quality product and final inspection
- In charger of PPAP documents management and preparation such process flow chart ,Control Plan, PFMEA, for current and new product introductions
- In charge of customer service for customer claims, performed detailed analysis of RCCA (Global8d’s) of returned customer parts and internal findings to drive Corrective and Preventative Action (CAPA) improvement plans, lead the customer MQR presentation of actions at customers locations
- Lead management of COPQ and scrap levels for the KPI controls and improvement plans, implementing lean tools & kaizen implementation
- Coordination of incoming technicians, quality inspectors, Technicians (Lab) on their daily activities and priorities
- Daily dashboards trend analysis such as in process fall outs, assembly line output, reports of non-conformances from both internal and external sources
- Direct participation on weekly and monthly communication meetings with upper management and corporate
- Lead auditor for IATF surveillance and recertification process
Quality Engineer
Larsen Manufacturing
11.2016 - 08.2020
- Responsible for all activities related to quality and manufacturing of assigned products Automotive, solar technologies and appliances, new product introductions, implementation of process controls and direct contribution on improvement of key metrics yield, customer scorecard satisfaction metrics
- Lead the implementation of process/manufacturing requirements, quality standards and product quality to meet customer's expectations (Siemens, Mahle, Moron Customers)
- Responsible for PPAP submission & APQP for new products & transferred tools, design of manufacturing aspects, review definition of capacity planning & procurement
- Managed and developing of control plans, PFMEA process flow charts for new product introduction and critical processes or products
- Actively organizing reviews of new product introductions and creating follow up strategies throughout program management techniques, working with the procurement, design and supplier quality team to validate external supplier processes to ensure they are robust, sustainable and capable to provide the materials or components for the stages of production trial builds PVS and ramp up first article audit
- Customer effective response for quality concerns/claims, plan and execution of containment actions at customer locations, customer conflict negotiation through problem solving techniques
- Implement of preventive and corrective actions, for customer quality claims and or critical process or products facilitating root cause and corrective actions8D’s RCCA’s through tracking and validation of issues and drive closure on the manufacturing issues
- Direct customers score cards follow up and implementation of actions plans for improvement
- Leading cross functional teams on problem solving techniques
- Process supplier non-conformance reports and follow up with suppliers their performance on defect claims til disposition to ensure they are robust, sustainable and capable to address critical needs
- Internal IATF16949 auditor, conduct system, product and process audits schedule for the optimization and improve the effective and availability of quality management system and product quality compliance
- Managing logistics of external customer audits and its readiness with cross functional teams
Product engineering coordinator (ABS anti brakes systems VS9)
Robert Bosch Automotive electronics JuP1
11.2013 - 11.2016
- Responsible for all activities related to manufacturing engineering of assigned products, coordinates projects of new products introduction & startups between manufacturing plant, development, sales & customer, coordinates changes management for existing products
- Responsible for internal contracting with plant team departments and review definition, capacity planning & procurement (production line, tooling and fixtures) and ramp up cost
- Responsible for project management tools within project like risk management, OPL, milestone planning and scheduling
- Ensuring that all relevant plant tasks (Including
- Logistics, suppliers and quality) are fulfilled according the milestone plan
- Participating in development core team and review s, representing plant/manufacturing aspects
- Leading cross functional teams
- Ensuring sample products experience & predecessor line are transferred to series production
- Preparation and coordination of project calculations; coordinating technical premises (supported by line planner & process engineers)
- Coordination of material ramp up phase before start of production - raw materials for line and process trials, line acceptance runs, trial runs & PPAP submission
- Coordination of key metrics improvement teams (fall out rate, machine utilization, run at rate)
- Lean improvements since mock up events to series production, such as waste elimination, line balancing, cycle time and Takt time improving activities, line and machine utilization, line efficiency increase and5's implementation
- Responsible for usage of PGL (Contracting, workshops, review s, target achievement)
- Coordination of plant tasks in relation with APQP tools, product release, delivery release
- Ramp up and safe launch concept
Quality Assurance Engineer
eCMMS Foxconn group Hewlett packard Division
10.2009 - 11.2013
- Coordinate new product introduction plans, DFX, tear down n inspection plans, validation of the assembly and test installed capacity, process and tools validation
- Customer complains RCCA and feedback (HP Commercial PC and Business PC products)
- PFMEA & PQCT developing
- Coordinate quality workshops for corrective and preventive sustainable actions for the First pass yield, CID & Scrap improving metrics implementing methodologies as fish bone,5W's and2 H's, PRP,8 D's
- Create and establish SPC controls
- Lean six sigma projects (DMAIC) developing1 per year
- Direct participation on internal & external audits ISO9001
- Analysis of the process and product variation (Creation of measurement of the product compliance during tests coverage)
- Create quality standards for IPQC & provide training and certification for internal auditors and inspectors
Jr. Quality Supervisor QS9000
CON-TEC Conductores tecnologicos de Ciudad Juarez
10.2007 - 01.2009
- Coordinate engineering changes, trial runs, evaluation plans to introduce new product & design level changes for Honda & Toyota products
- Coordinate prototype and trial runs
- Master & control plan (MQC & PQCT) DFMEA & PFMEA preparation and verification
- Introduced new change items to the customer (Quality audit visits QAV)
- Customer complains analysis developing tools as8 D's, PRP,5 Why's etc
- Validation and release manufacturing equipment's, test and inspection equipment's, based on the prototype manufacturability electrical harness events
- Poke yoke designing and implementation
- Exchange of in-process reports to identify the top failure modes to develop solutions & corrective actions driven by the six sigma methodologies (DMAIC)
- Participation on coordinate product line transfers
- Integrate & coordinate internal/external audits focus on product, process and systems ISO TS16949
Education
Bachelor's - Business administration
Universidad Autónoma de Ciudad Juárez
01.2006
Skills
- Team Leadership
- Customer and Supplier Relations
- Continuous Improvement
- Project Management
- APQP
- Statistical analysis Reporting and Metrics
- PPAP
- ISO9001 and IATF16949:2016
- Supplier Quality management
- Quality Systems Management
- FMEA, PQCP and Flowcharts
- Bilingual English and Spanish
Timeline
Manufacturing Quality Assurance Engineer
Schneider Electric
05.2023 - Current
Quality Engineer
Woodbridge withholdings Foam and Laminated products
08.2020 - Current
Quality Engineer
Larsen Manufacturing
11.2016 - 08.2020
Product engineering coordinator (ABS anti brakes systems VS9)
Robert Bosch Automotive electronics JuP1
11.2013 - 11.2016
Quality Assurance Engineer
eCMMS Foxconn group Hewlett packard Division
10.2009 - 11.2013
Jr. Quality Supervisor QS9000
CON-TEC Conductores tecnologicos de Ciudad Juarez
10.2007 - 01.2009
Bachelor's - Business administration
Universidad Autónoma de Ciudad Juárez
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