Eric Gisore
Alpena,MI
Summary
Experienced Manufacturing Professional with over 19 years in cement industry, including managing integrated cement plant production and processes, specializing in plant operations, process optimization, cost control, quality assurance and control, and project delivery. Demonstrated comprehensive knowledge of cement production processes from mining to dispatch, alongside strong leadership abilities to drive team performance. Skilled in implementing ISO standards (ISO 9001, ISO 14001, ISO 45001) to enhance operational efficiency. Background in plant commissioning and optimization, supported by expertise in exploration and geophysical surveys for informed decision-making.
Overview
12
12
years of post-secondary education
19
19
years of professional experience
Work history
Process manager
AMRIZE
Alpena, Michigan
2025.05 - Current
- Developed and implemented corrective actions for identified issues.
- Enhanced productivity by implementing new process strategies.
- Established key performance metrics for monitoring operational success.
- Streamlined operations for improved performance.
- Oversaw day-to-day operations, guaranteeing consistent quality output.
- Monitored procedural compliance to ensure standards were met.
- Conducted regular audits to maintain regulatory compliance and accuracy of documentation.
- Improved operational effectiveness with systematic problem-solving approaches.
- Coordinated hiring, recruitment and training strategies to build successful administrative team.
Production manager
CIMERWA PPC
Bugarama, Rwanda
2007.04 - 2025.04
- Led a team of 73 employees in the daily operations of an integrated cement manufacturing plant, overseeing raw material preparation, clinker production, cement grinding and packing plant
- Conducted performance evaluations, provided coaching and feedback, and identified training needs to develop a high-performing production team
- Monitoring a production budget of over $20M, analyzing production data and implementing cost-saving measures to achieve financial objectives
- Managed department safety programs and initiatives to ensure a safe working environment for all employees and contractors, with an achievement of 4 million hours LTI free
- Developed and maintained relationships with suppliers, vendors, and contractors to ensure timely delivery of materials and services
- Commissioned an integrated cement plant 1500 TPD clinker kiln design capacity and achieving 1600TPD (In-line calciner) and 750K TPA cement capacity
- Conducted due diligence and prepared business case for cooler upgrade and commissioned an IKN cooler of 1800 TPD capacity successfully
- Achieved coal substitution with biomass as AFR up to 25% without raising CAPEX and achieved carbon dioxide (CO2) reduction per ton of cement of 20%
- Managed organisational changes during the Company restructuring, including job scope changes and reassignments
- Delegated tasks efficiently to promote team productivity.
- Complied with all industry regulations, ensuring legal operations.
- Strategised electricity and power cut contingency plans to manage commercial risk.
- Optimised inventory control with accurate forecasting.
- Ensured quality control by rigorous testing procedures.
- Developed production plans covering schedules, quality goals and labour requirements.
- Defined manufacturing quality guidelines and criteria to adhere to company standards.
- Coordinated maintenance processes to keep equipment operating correctly and maximise uptime.
- Enforced health and safety requirements for worker protection, keeping accidents and company liability at minimum.
- Identified opportunities to improve and streamline manufacturing processes to maximise time and revenue.
- Led recruitment of manufacturing staff members, overseeing selection, training and performance new employees.
- Tracked performance metrics for plant operations and reviewed regular reports to proactively identify areas of concern.
- Kept up to date with digital transformation of industrial processes to improve manufacturing operations.
- Established plans governing production policies, daily operations and long-term planning.
- Planned plant upgrades based on expected operating demands, planning objectives and cost considerations.
Acting Quality and Quarry Manager
CIMERWA
Bugarama, Rwanda
2012.07 - 2014.06
- Led a team of 18 employees in daily quality control activities from quarries, pile building and raw materials mix design to clinker production, and cement production and packaging
- Conducted regular inspections and audits to ensure compliance with regulatory requirements, industry standards, and internal quality specifications
- Collaborated with cross-functional teams to address quality issues, identify root causes, and implement corrective actions to prevent reoccurrence
- Conducted supplier evaluations and audits to ensure adherence to quality standards and specifications
- Successfully achieved Company certification of products with S-Mark and achieved Company ISO 9001:2015 certification for the first time
- Enhanced wet chemistry analysis to cross check X-Ray Fluorescence chemistry analysis for all raw material analysis
- Managed organizational changes during company restructuring and more advanced technology for raw material analysis including job scope changes and reassignments
- Involved in exploration activities for a new Limestone deposit mine for clinker production
- Liaised with geologists to determine best areas for drilling and blasting, maximising resource utilisation.
- Assisted in the recruitment process, screening candidates suitable for various roles within the organisation.
- Devised operational strategies to optimise output without compromising on quality or safety standards.
Production coordinator
CIMERWA
Bugarama, Rwanda
2007.11 - 2012.07
- Monitored and analyzed production data, identified process inefficiencies, and implemented corrective actions to improve productivity and reduce costs
- Conducted root cause analysis and troubleshooting of equipment issues to minimize downtime and ensure smooth operations.
- Developed contingency plans, mitigating potential risks in production process.
- Prepared production reports analyzed key performance indicators (KPIs), and presented findings to management for decision-making
- Participated in capital projects, equipment upgrades, and process improvement initiatives to support plant expansion and modernization
- Provided technical support and guidance to production staff, ensuring adherence to safety protocols and quality procedures
- Optimized production processes (Crushing, Raw materials milling, Kiln and 2 cement grinding units) within an integrated cement manufacturing plant to meet production goals and quality standards
- Managed communication between departments for efficient workflow.
Education
Certificate of Higher Education - PPC Management Development Programme
Stellenbosch University
South Africa 2023.09 - 2024.04
Master of Science - Process Technology and Management
University of Strathclyde
Glasgow, Scotland 2018.09 - 2021.09
Bachelor of Business Administration - Strategic Management
Mount Kenya University
Kigali, Rwanda 2015.10 - 2018.11
Bachelor of Science - Physics
University of Rwanda
Huye, Rwanda 2000.10 - 2005.09
Skills
- Cement manufacturing process optimization
- Production Planning and Inventory control
- Energy audits and Management
- Process engineering and control
- Regulatory compliance understanding and Knowledge of ISO standards
- Business Strategic planning
- Cost-reduction strategies
- Project Management
- Plant commissioning and Operations optimization
References:
Obadias Ndaba
Program Manager, Chemonics International Email: obadiasndaba@gmail.com Te.: +1 585 831 1005
Dr. NGABONZIZA Prosper
Assistant Professor of Applied Physics, LSU Email: Ngabonzizap72@gmail.com Te.: :+1 225 252-2433
Timeline
Process manager
AMRIZE
2025.05 - Current
Certificate of Higher Education - PPC Management Development Programme
Stellenbosch University
2023.09 - 2024.04
Master of Science - Process Technology and Management
University of Strathclyde
2018.09 - 2021.09
Bachelor of Business Administration - Strategic Management
Mount Kenya University
2015.10 - 2018.11
Acting Quality and Quarry Manager
CIMERWA
2012.07 - 2014.06
Production coordinator
CIMERWA
2007.11 - 2012.07
Production manager
CIMERWA PPC
2007.04 - 2025.04
Bachelor of Science - Physics
University of Rwanda
2000.10 - 2005.09