FEBBY LIONG
Process Engineer
Santa Clara,CA
Summary
Determined leader with a strong passion for leveraging knowledge in engineering principles and concepts. Highly skilled in implementing efficient manufacturing processes, developing innovative production systems, and analyzing intricate product designs. Committed to driving cost-saving initiatives and continuously improving processes to maximize efficiency and productivity.
Overview
5
5
years of professional experience
1
1
Certification
Work History
Sr. Product Quality and Reliability Engineer II
Applied Materials
07.2024 - Current
- Reduce non-conformability of electro static chuck by 8%.
- Facilitate and identify Failure Modes, Effects, and Criticality Analysis (FMECA) meetings with cross-functional teams to ensure robust designs for new product development.
- Develop test plans and collected Mean Time Between Failures (MTBF) data to improve product reliability.
- Lead root cause analysis and corrective action processes using the 8D problem-solving method.
- Partner with suppliers and design engineers to implement robust test strategies.
Sr. Process Engineer II
Applied Materials
07.2022 - 07.2024
- Led cross-functional teams of 10 engineers to reduce cycle times by 18% by integrating the process steps in Manufacturing Execution Systems (MES).
- Reducing 30% of cycle time for data monitoring by integrating data collection and Statistical Process Control (SPC) charts to the Manufacturing Execution Systems (MES).
- Reducing 50% of cycle time to upload metrology images by developing a data entry website with software engineers.
- Traced the process change history, identified process integration and Statistical Process Control (SPC) related issues in Manufacturing Execution Systems (MES), and resolved them.
- Collaborated and trained 20 technicians to develop a standard process documentation to maintain process consistency and to be comprehensible.
- Operated and doing basic troubleshooting on Applied Materials' Physical Vapor Deposition and Dry Etch tools.
Process Engineer II
Velodyne Lidar
07.2021 - 07.2022
- Maintained PFMEA to address potential failures and performed corrective and preventive actions through 8D methods.
- Developed process instructions with a senior process engineer and design engineers for a new product development.
- Designed a fixture using SoildWorks to standardize labeling placement on the product during packing.
- Integrated process of a new product for manufacturability in MES.
Product Engineer
SAS Automotive Motherson
08.2019 - 03.2021
- Drove process continuous improvement to reduce mean time between failure times by 60% for Tesla Model Y and Model 3 dashboards' production.
- Coordinated Engineering changed with Logistics, Production, IT, and Quality team members to ensure smooth transitions.
- Trained 170 associates to follow standard operating procedures and quality standard procedures
- Maintained Bill of Materials in SAP and MES to the latest revision.
- Created and revised the Standard Operating Procedure to the latest revision.
- Developed end of line testing for Model Y's dashboard with Electrical Engineering team members and supplier.
- Reduced 70% of production waste by doing assessment root cause analysis with the production team and supplier.maintain product dimensional accuracy on the weekly basis.
Education
Bachelor of Science - Mechanical Engineering
San Francisco State University
San Francisco, CA12.2017
Associate of Arts - Mathematics
Diablo Valley College
Pleasant Hill, CA05.2015
Skills
- Problem solving and root cause analysis
- Lean six sigma
- Waste reduction
- Continuous improvement
- Statistical process control (SPC)
- Data analysis (JMP)
- Process development
- Cross-functional teamwork
- Data visualization
Certification
- Six Sigma Principles, University System of Georgia, 11/01/24
- Berkeley Program Management Program, UC Berkeley, 11/01/24
- SolidWorks Essentials, GoEngineer, 12/01/19
Languages
English
Full Professional
Indonesian
Native or Bilingual
Spanish
Limited Working
Chinese (Mandarin)
Elementary
Interests
- Participate in road cycling and running (occasionally), as recreational activities to maintain physical fitness
- Wine Tasting
- Auto Repair and Restoration
- Design and Build Websites
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Timeline
Sr. Product Quality and Reliability Engineer II
Applied Materials
07.2024 - Current
Sr. Process Engineer II
Applied Materials
07.2022 - 07.2024
Process Engineer II
Velodyne Lidar
07.2021 - 07.2022
Product Engineer
SAS Automotive Motherson
08.2019 - 03.2021
- Six Sigma Principles, University System of Georgia, 11/01/24
- Berkeley Program Management Program, UC Berkeley, 11/01/24
- SolidWorks Essentials, GoEngineer, 12/01/19
Bachelor of Science - Mechanical Engineering
San Francisco State University
Associate of Arts - Mathematics
Diablo Valley College
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