Summary
Overview
Work History
Education
Skills
Projects Summary
Personal Information
Training
Accomplishments
Software
Timeline
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Ganesh Bhandari

Ganesh Bhandari

Lafayette,USA

Summary

Dynamic and results-driven Design Engineer with [15 years] of experience in product development, specializing in mechanical design. Proven track record of delivering innovative designs and solutions to meet project requirements and exceed customer expectations. Skilled in Root cause analysis, simulation, prototyping, and cross-functional collaboration. Proactive Senior design engineer with 6+ years product management experience in small start-up business environments. Effective driver of product development lifecycle from concept to delivery. Communicative and collaborative with proven history of improving business operations to support corporate growth and revenue.

Overview

16
16
years of professional experience

Work History

Senior Design Engineer

GE Appliances (Roper)
LaFayette, GA
04.2023 - Current

Continuously improving manufacturing processes to enhance product quality, reduce defects, and increase efficiency

  • Involving analyzing data, identifying root causes of quality issues, and implementing corrective and preventive actions
  • Monitor and review product quality & impact of design modifications on product features using the 3D tolerance stack-up tool
  • Design and evaluate conceptual products utilizing CFD and structural analysis
  • Validated performance through physical testing and ensured product meets industry standards
  • Solved production problems and determined best path utilizing root cause analysis
  • Engaged with multi-discipline teams to coordinate development and implementation of new products
  • Regularly investigated system/product weaknesses to improve and prevent further issues
  • Worked with outside vendors and suppliers to provide feedback for product design, areas of improvement, and testing results.
  • Conducted thorough design reviews to identify potential issues and propose effective solutions early in the development process.
  • Contributed to patent applications for novel inventions resulting from collaborative efforts within the engineering team.
  • Enhanced product design efficiency by streamlining the design process and implementing advanced CAD software.
  • Streamlined communication within the engineering team, leading to more efficient problem-solving and a reduction in project delays.
  • Utilized cutting-edge simulation tools to analyze designs under various operating conditions, enabling more accurate performance predictions.
  • Reduced production costs by optimizing materials usage and refining manufacturing processes.
  • Initiated regular progress reports meetings with clients; enhancing communication channels which led to improved customer satisfaction ratings.
  • Led a team of junior engineers, providing mentorship and guidance in complex design projects.
  • Served as a subject matter expert in mechanical design, offering insights and recommendations for best practices across the organization.
  • Developed innovative design solutions for challenging engineering problems, resulting in improved product performance.

Lead Analyst

Tech Mahindra
02.2018 - 05.2024
  • Continuously improving manufacturing processes to enhance product quality, reduce defects, and increase efficiency, involving analyzing data, identifying root causes of quality issues, and implementing corrective and preventive actions.

• Monitor and review the product quality & impact of design modifications on product features using the 3D tolerance stack-up tool.

• Design and evaluate conceptual products utilizing CAE, CFD and structural analysis.

• Validated performance through physical testing and ensured product meets industry standards.

• Solved production problems and determined the best path utilizing root cause analysis.

• Engaged with multi-discipline teams to coordinate the development and implementation of new products.

Sr. Design Engineer

Whirlpool Of India, GTEC
06.2008 - 11.2017
  • Involved in New Product Development (NPD) and Tolerance Analysis for Refrigerator, Washing/Dryer Machine, small appliances, cook-tops and freezers
  • Leading DVA activity for all categories from all regions
  • Extensive knowledge on 1D and 3D Tolerance Analysis
  • New Concepts and prototype Development
  • Development of CREO CAD model, Assemble and Drawing
  • Design review and release all drawings for manufacturing
  • FMEA / DVP&R / A3 /8D
  • Develop and support prototype for all teams.
  • Conducted research to identify and evaluate new technologies and concepts.
  • Analyzed and interpreted data to identify trends and recommend improvements.

Education

Bachelor of Technology- Mechanical Engineering - Mechanical Engineering

AISSMS.S COE PUNE
Pune, India
01.2008

DIPLOMA - DIPLOMA IN MECHANICAL ENGINEERING

AISSMS'S POLYTECHNIC,
PUNE,INDIA
04.2005

Skills

  • Trained in SIX SIGMA BLACK BELT (OPEX), fish-bone diagram, 5 Why analysis
  • Extensive experience in 1D (Excel spreadsheet and CREO) and 3D Tolerance Analysis and GD&T
  • Report Generation
  • Predictive Analytics
  • Risk Assessment
  • Data Analysis
  • System Architecture
  • Statistical Analysis
  • Performance Optimization
  • System Validation Design
  • Customer Communication
  • Documentation
  • Project Management
  • Process Improvement
  • Technical Support
  • SWOT Analysis
  • Financial Management
  • Information Processing
  • Process Development
  • Specifications Documentation
  • Technical Design Documentation
  • Advanced Mathematics
  • Prototyping and fabrication
  • Mechanical engineering knowledge
  • Design development
  • Laboratory Testing
  • Cross-Functional Collaboration
  • Product Development
  • Quality control methodologies
  • Design Optimization Techniques

Projects Summary

  • Vacuum Pump in refrigerator (Innovation project), Design a bin which can be used to preserve the food by creating a vacuum inside it., Find a low-cost vacuum pump to create high vacuum pressure in the container., Bin should be structurally sound to avoid collapsing due to vacuum., Proto-typing models for testing the life of food, inside and outside the vacuum compartment., Low-cost bin with maximum vacuum pressure.
  • Atomizer for Humidity control (Innovation project), To find an atomizer which can be used for moistening the vegetables and fruits., Atomizer should produce maximum amount of humidity in short time of period., Develop proto for testing the effect of atomizer on food., Distinguish between non-atomizer and atomizer effect on food.
  • Modular Architecture Engineer (Structures), Reduction in part Count, Find consolidation opportunities, Prepare Module Specification & governance strategy
  • Negative Ion Generator for food preservation (Innovation project), To find an ion generator which can be used for removing smell from vegetables and fruits., Ion generator should produce moderate number of ions., Develop Proto for testing the effect of ion generator on food., Testing to carry out the effect of ion generator on food compartments.
  • Noir Handle for cross category, Noir handle is Jenn-air's premium handle which is going to use all over cross category. It is the costliest handle in Whirlpool., To interact with all categories to define the interface and design as per their Goals and release the handle for all categories.
  • Whirlpool Product, Quality Engineer for BIR (Built-In Refrigerator) Development project, Simultaneously working on BIR Master assembles as well as quality issue. Onsite coordinator for 2 years to support the build activity and address and resolve quality Issues.
  • Stack-up analysis for assembly variations, 3D STACK-UP ANALYSIS, To find the parts or features which are contributing to the variation., To find the solution to reduce the total variations., To study the actual variation effects in manufacturing and implement it in stack-up analysis., Doing COV, DOE study to find the actual contributors., Received employee of year award in 2010., Leading Cetol team for all categories including cooking, Refrigeration, Dishwasher, Small appliances, Ovens for all regions., Received "Pinnacle Award" for the efforts to bring the visibility of stack-up analysis globally.

Personal Information

Date of Birth: 02/24/1983

Training

  • Modular Architecture Training, Pune, Whirlpool, 2 weeks
  • Reliability Training, Pune, Whirlpool, 2 weeks
  • Black belt (OPEX) Training, Pune, Whirlpool, 4 weeks
  • Fundamentals of GD & T- y14.5, 2009, GE GEA, 5 Days

Accomplishments

• Working on 6 Patents for cooking innovation and 3 submitted for filing.

• Won 1st Price at Innovation challenge, held at Roper in 2023.

• Global experience- Worked in Brazil for 9 months (2009-2010) for DVA(Dimensional Variation Analysis) Projects. • Located in USA for 2 years (2012-2014) for parma-2 built in refrigerator at whirlpool

  • Awarded with the Pinnacle award of year for contributions to PARMA-2 Project.

Software

CREO 7 PARAMETRIC

CETOL DVA TOOL

3DCS DVA TOOL

AGILE- PROJECT MANAGEMENT TOOL

ANAQUA- IP TOOL

SAS- Statistical Analysis System

Timeline

Senior Design Engineer

GE Appliances (Roper)
04.2023 - Current

Lead Analyst

Tech Mahindra
02.2018 - 05.2024

Sr. Design Engineer

Whirlpool Of India, GTEC
06.2008 - 11.2017

Bachelor of Technology- Mechanical Engineering - Mechanical Engineering

AISSMS.S COE PUNE

DIPLOMA - DIPLOMA IN MECHANICAL ENGINEERING

AISSMS'S POLYTECHNIC,
Ganesh Bhandari