Summary
Overview
Work History
Education
Skills
References
Training
Professional Profile
Timeline
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Gary L Poole

Romance,USA

Summary

Accomplished Electrical Engineering Manager with extensive experience at Tokusen, USA, specializing in project management and analytical problem-solving. Successfully led the implementation of a SCADA system, resulting in enhanced data collection and machine control, while overseeing a maintenance team of 38 professionals. Proven proficiency in PLC programming and strong leadership skills have driven significant cost reductions and efficiency improvements. Committed to leveraging technical expertise to further optimize engineering processes and drive innovation.

Overview

34
34
years of professional experience

Work History

Electrical Engineering Manager

Tokusen, USA
Conway, Arkansas
09.2011 - Current
  • Implemented and installed a SCADA system to collect data from the process and machines
  • Schedule all power distribution PM’s to include all switchgear and power transformers
  • Manage the electrical maintenance department, etc
  • Skill and safety training
  • Following NEC and OSHA regs
  • Developed training and a control specialist apprentice program for electricians to develop their skills
  • In 2013, involved with startup of a new plant in Indiana
  • Managing large projects ranging from machine controls to power distribution equipment
  • Converted obsolete controls to latest versions of Allen Bradley
  • Standardized the plant to Contrologix and Compactlogix software platform
  • Wrote and implemented logic to control multiple machines with one controller
  • Installed level wind control on 100 drawing machines using Allen Bradley PLC’s
  • Introduced cost reduction principles by maximizing Inverter parameters on all machines
  • Also did harmonic studies and implemented a project to mitigate the effects
  • Managed the maintenance department with a staff of 38 employees
  • Helped develop an in-house work order system to track all maintenance work using Excell and Access Data Base

Engineering/Maintenance Manager

Mahle Engine Components
Russellville, AR
10.2010 - 08.2011
  • Facility Engineer.
  • Manage the maintenance department staff, consisting of 18 employees.
  • Devised and launched a Preventative Maintenance program across 200+ CNC machines.
  • Instrumental in developing OEE calculations.
  • Developed procedures to enhance troubleshooting skills and decrease downtime of critical machines.

Electrical Engineering Supervisor

Alcoa Primary Metals
Gum Springs, AR
05.2001 - 10.2010
  • In 2003, led the maintenance department to a '0' OSHA recordable rate and '0' environmental non-compliances.
  • Managed capital projects ranging from $10K to $1M.
  • Reduced overall facility gas consumption by 10%.
  • Installed fiber optic LAN to replace the outdated 10Base-T backbone.
  • Project manager of the upgrade of process control system servers and workstations from Windows NT4 to Windows 2003 operating systems.
  • Implemented the upgrade and installation of the Wonderware upgrade on all workstations in the control room.
  • Designed and installed wireless controls to monitor tank levels.
  • Ensured compliance with EPA, ADEQ, OSHA, and other state and federal regulations.
  • Coordinate engineering and maintenance schedules in support of plant operations.
  • Manage the maintenance department staff, consisting of 19 hourly employees.
  • Maintenance planner – scheduled all work and led meetings weekly with other departments to prioritize work needed.
  • Control a $2.8 million annual maintenance budget.
  • Reduced the emergency work rate to under 4% for 2004.
  • Set up technical manuals for equipment operation, and developed specific equipment calibration procedures for plant instrumentation.
  • Facilitated group meetings using Apollo’s root cause analysis techniques, solving repetitive equipment failures, and stabilizing equipment operation.
  • The Maintenance Department team led an initiative to become an OSHA VPP STAR facility in the state of Arkansas.
  • Achieved an overall good rating during an extensive two-week corporate EHS audit. Inclusive to this audit were IT, Finance, Environmental, and Safety.
  • Refined our predictive and preventive maintenance programs to include thermal imaging and vibration analysis. The current preventive program includes over 300 PMs and 60 calibration procedures.
  • Constantly monitoring the process control system to ensure secure and reliable operation.
  • Installed and set up Cisco switches and firewall to protect the system.
  • Meet plant initiatives on noise reduction through the facility, a 26% reduction in 2004.
  • Accountable for spare parts, store room inventories, and controls.
  • Responsible for installing virus protection software on all process control servers and workstations.

Electrical Contractor

Self-employeed
Benton, AR
03.2000 - 04.2001
  • Started a business in the central Arkansas area.
  • Involved in commercial and residential electrical installations.
  • Managed jobs from the bid process to the occupancy stage.
  • Performed the design and layout of projects, as well as load calculations.

Branch Manager

Wholesale Electric Supply Co. of Houston
Benton, AR
03.1996 - 03.2000
  • Opened and developed a customer base that, within four years, became one of the top-producing branches within the company.
  • Responsible for the daily operations of the branch office, which included purchasing, inventory control, contract negotiations, putting together job quotes, and implementing daily tasks for employees.

Sales Engineer

Westinghouse Electric Company
Little Rock, AR
02.1991 - 03.1996
  • Worked closely with plant engineers to design and implement power distribution, process control, and LAN equipment.
  • Oversaw installation procedures and startup of new equipment.

Education

Bachelor of Science - Electrical Engineering

University of Arkansas
Fayetteville, Arkansas
01.1988

Skills

  • Project Management
  • PLC Programming - Allen-Bradley (Rockwell Automation), GE Fanuc, Siemens, Mitsubishi
  • Contractor Oversight
  • Facility Maintenance
  • Network Maintenance
  • Budget Management
  • Lean Manufacturing
  • Equipment Troubleshooting
  • Preventive Maintenance
  • Predictive Maintenance
  • Technical Specifications
  • Regulatory Compliance
  • Safety Management
  • Policy/Procedure Development
  • Incident Investigation
  • Labor Relations
  • Contract Negotiations
  • Performance Management
  • Electrical safety
  • Energy management
  • Power systems analysis
  • Control systems
  • Power systems
  • Electrical load analysis
  • Analytical thinking
  • Time management
  • Electrical safety standards
  • Wiring schematics
  • Motor control
  • Data collection
  • Industrial automation
  • Electrical codes
  • Microcontroller programming
  • Electrical component integration

References

Available upon request

Training

  • Operator Interface Development
  • PLC programming
  • Variable Speed Drives
  • Blueprint reading
  • Windows NT, 200, XP
  • Microsoft Professional Suite
  • Industrial Safety
  • CPR qualified
  • AED certified
  • 40 Hours Hazmat qualified
  • Oracle EBS software
  • Hazard Analysis
  • Lean Manufacturing
  • Predictive and preventive maintenance tools
  • Supervisor Safety
  • Shades of Gray (diversity)
  • Root Cause Analysis
  • High Voltage, Lock Tag Try, Mobile Equipment, Low Voltage (policy writer/leader)
  • NEC trained
  • Arc Flash Trained

Professional Profile

25 years of working effectively in a team atmosphere. Excellent problem-solving skills. Demonstrates the ability to establish trust and credibility among employees and management. Excellent communication skills both verbal and written. Able to make decisions in pressured environment that impact facility production and maintenance. Ability to understand technical equipment and processes. Designed and installed manufacturing control and data acquisition systems.

Timeline

Electrical Engineering Manager

Tokusen, USA
09.2011 - Current

Engineering/Maintenance Manager

Mahle Engine Components
10.2010 - 08.2011

Electrical Engineering Supervisor

Alcoa Primary Metals
05.2001 - 10.2010

Electrical Contractor

Self-employeed
03.2000 - 04.2001

Branch Manager

Wholesale Electric Supply Co. of Houston
03.1996 - 03.2000

Sales Engineer

Westinghouse Electric Company
02.1991 - 03.1996

Bachelor of Science - Electrical Engineering

University of Arkansas

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Gary L Poole