Gary Mordan
MBC Companies
Drums,PA
2
Certifications
9
years of professional experience
Director of Maintenance directing NH3 & Co2 refrigeration maintenance & upgrades along with PSM compliance across 5+ facilities at once in multiple food manufacturing facilities. Leads 10+ capital expansion projects per year, CMMS rollout with MaintainX with A.I. and Redzone, and safety training, delivering 5+ sessions per month while coordinating vendor and manufacturer support. Partners with environmental agencies on wastewater, stormwater, and recycling controls to support compliance and lower waste.
Work History
Director of Maintenance
1 Year 2 Months- Manage 100% CMMS adoption rate during MaintainX and Redzone rollout across maintenance and engineering teams.
- Track 10 maintenance KPIs per month across food manufacturing facilities to guide uptime and reliability decisions.
- Oversee maintenance and engineering operations across multiple food manufacturing facilities, aligning daily work with production priorities.
- Lead capital expansion projects and production line upgrades from planning through implementation.
- Coordinate safety training and vendor and manufacturer training for MaintainX and Redzone users.
- Partner with the Pennsylvania Department of Environmental Protection on wastewater, stormwater, pollution controls, and recycling programs.
- Support waste-reduction efforts across all facilities to lower the carbon footprint of plant operations.
Engineering Manager
2 Years 1 Month- Managed 3 facilities with 2 maintenance departments across multiple shifts.
- Implemented CMMS systems while coordinating parts, budget, inventory control, and maintenance planning.
- Oversaw HR, payroll, training, safety, and building-and-grounds support for daily maintenance operations.
- Partnered with European machinery vendors on highly automated wood production and packaging equipment.
- Installed and supported waterjet systems and CNC machines for quartz countertop cutting and woodworking routers.
- Coordinated maintenance staffing, safety, and contractor support to keep operations aligned across shifts.
- Applied preventive maintenance and reliability practices to strengthen equipment uptime and reduce unplanned disruptions.
Automation, Maintenance & Sanitation Manager
7 Months- Oversaw startup and maintenance operations for a 1.2 million Sq. Ft. facility valued at 130 million.
- Directed design and implementation of PMs and automation, including robotics, for a new Fortna sorting system valued at 30 million.
- Led safety, 5S, 5Y, and Kaizen practices across the facility while supporting ongoing safety training.
- Managed training for all facility maintenance technicians, covering equipment procedures and vendor-manufacturer instruction.
- Directed complete sanitation of the facility while maintaining housekeeping standards across daily operations.
- Maintained vendor, contractor, and automation company relationships while coordinating budget and ordering across departments.
- Prepared regular report-outs for Regional, Director, and National leadership on facility status, priorities, and operational needs.
Maintenance Manager
9 Months- Managed facilities maintenance programs, yearly budgets, capital project submissions, major repairs, and parts room inventory control.
- Led maintenance training for electrical, mechanical, LOTO, confined space, NFPA70E, forklift, scissor lift, and JLG operations.
- Oversaw truck and trailer fleet maintenance, along with acetylene, hydrogen, helium compressors, water treatment, HVAC, heating, air compressors, forklifts, welding, and machining equipment.
- Directed the PM program, refining preventive, predictive, reliability, precision maintenance, energy reduction, and oil analysis practices.
- Tested fire and gas detection systems across all gas filling facilities to reduce explosion risk during cylinder filling operations.
- Verified gas filling areas stayed leak free, checked flash arrestors, and handled HMI automation verification and Opto system troubleshooting.
- Maintained a $436,000 monthly operating plant budget, while overseeing 32 maintenance technicians and all LOTO and confined space controls across Hagerstown facilities.
Maintenance Supervisor
3 Years 11 Months- Led day-to-day maintenance operations for 32 maintenance technicians, coordinating assignments, coverage, and repair priorities.
- Managed a $436,000 monthly operating budget for plant maintenance, tracking spend and supporting financial control.
- Oversaw LOTO and confined-space compliance across Hagerstown facilities, including PPE issuance, safety training, audits, and records.
- Conducted disciplinary actions and annual reviews for indirect and direct reports, covering safety, performance, and drug testing.
- Processed attendance and payroll submissions through Kronos for HR, maintaining accurate timekeeping and staffing records.
Education
Bachelor of Computer Science
Skills
Preventive maintenance
Safety training
Budget management
Inventory control
CMMS systems
Maintenance planning
Work order management
Maintenance staffing
Maintenance KPI tracking
Equipment uptime improvement
Reliability maintenance
Capital projects
Predictive maintenance
Lockout/tagout compliance
Vendor management
Root cause analysis
Spare parts management
Arc flash safety
OSHA compliance
Energy management
Facilities maintenance planning
Contractor management
Personal Information
Work Permit: Authorized to work in the US for any employer
Certification
osha 30
Timeline
Director of Maintenance
MBC Companies
08.2025 - CurrentRead More
Engineering Manager
Wren Kitchens-Sugar Notch, PA
06.2023 - 07.2025Read More
Automation, Maintenance & Sanitation Manager
Ryder System-Frackville, PA
11.2022 - 06.2023Read More
Maintenance Manager
WESTERN INTERNATIONAL GAS & CYLINDERS, INC.-Berwick, PA
01.2022 - 10.2022Read More
Maintenance Supervisor
Michael Foods-Klingerstown, PA
09.2017 - 08.2021Read More
US Navy College Afloat Program
Bachelor of Computer Science
Read More