Summary
Overview
Work History
Skills
Timeline
Generic

Gary Warlow

PLYMOUTH,MN

Summary

Highly-motivated employee with desire to take on new challenges. Strong worth ethic, adaptability and exceptional interpersonal skills. Adept at working effectively unsupervised and quickly mastering new skills.

Overview

34
34
years of professional experience

Work History

Gibbs Cam Macro Teaching

Midwest Cam Solutions
PLYMOUTH, MN
03.2014 - Current
  • Trained students to write macros in the Gibbs Cam macro language to automate Models and processes including all probing and inspection requirements. This also included custom set-up sheets. Family of parts could be automated 100% from beginning to end and other parts were reduced by 25% as a minimum thru this kind of automation.
  • Developed CAM models for manufacturing processes and components.
  • Calculated tool paths, speeds, feeds and cutting depths for CNC machining operations.
  • Programmed CNC mills and lathes to produce precision components from raw materials.
  • Prepared technical documents such as operation manuals and process sheets.
  • Provided technical support to other departments in the organization when needed.

Senior Process Developer

Tesla
PLYMOUTH, MN
06.2018 - 12.2023
  • Identified opportunities for automation through the use of robotics or other advanced technologies.
  • Implemented automation through the use of Pallet Loaders, In Process Probing to Verify part and full inspection using Advanced automated macros both in the machine control and our Gibbs Cam Programming System.
  • Implemented automated set-up sheets so that the Machinist just had to load part into the machining center and the probe macros would do the rest.
  • Documented all changes made to a process along with reasons for making those changes.
  • Provided training to staff on newly implemented processes and procedures.
  • Created reports detailing the results of process improvement initiatives.
  • Investigated root causes of problems identified in existing processes.
  • Recommended ways to streamline operations while ensuring high standards of quality control.
  • Evaluated alternative methods for completing tasks within established deadlines.
  • Developed new tracking methods to obtain long-term information about performance.
  • Created Macro processes to meet dynamic business requirements.
  • Processed documents to maintain records and files.

Senior Programmer

Wilson Tool International
PLYMOUTH, MN
04.2010 - 06.2018
  • Developed and maintained CNC programs for a variety of machining operations.
  • Created detailed program documentation, including machine setup instructions and tooling lists.
  • Troubleshot and resolved CNC programming issues in a timely manner.
  • Coordinated with engineers to ensure proper CNC program functionality.
  • Performed offline programming using CAD and CAM software such as Gibbs Cam or Solidworks CAM.
  • Utilized G-code language to create programs for various types of milling machines.
  • Optimized existing programs to reduce cycle times and improve part accuracy.
  • Maintained records of all changes made to the CNC programs.
  • Provided technical support for operators running parts on the shop floor.
  • Monitored tool wear, speeds, feeds, and other parameters during production runs.
  • Verified finished parts against engineering drawings using inspection equipment such as calipers and micrometers.
  • Collaborated with engineering teams to develop new processes for improved efficiency and quality control standards.
  • Installed new cutting tools into machine spindles according to specifications.
  • Reviewed customer blueprints and drawings to determine optimal machining strategies.
  • Trained other personnel in the safe operation of CNC machinery.
  • Generated reports detailing manufacturing progress through data collection systems.
  • Analyzed output data from machines to identify areas needing improvement.
  • Ensured that all safety protocols were followed while working on the shop floor.
  • Researched new technologies related to CNC programming and machining practices.
  • Compiled time studies for each job run in order to assess productivity levels.
  • Assisted in troubleshooting hardware issues with CNC controllers or servomotors.
  • Performed calculations, determined materials to be cut and translated instructions into computer automated manufacturing (CAM) program.
  • Determined program operations sequences and chose appropriate tooling.
  • Tested, inspected and adjusted products in order to meet blueprint specifications.
  • Met safety procedures and regulations, maintained equipment and provided preventive maintenance to maintain secure operations.
  • Documented actions via production and quality logs.
  • Tackled development tasks based on system requirements and documented approaches.
  • Set up, adjusted or operated basic or specialized machine tools to support precision machining operations.
  • Set-up and operated lathes, mills and grinders to cut raw materials.
  • Performed routine maintenance on machines and monitored usage to reduce parts breakdown.
  • Verified proper functioning of machinery and corrected problems with CNC programs to produce quality work in line with specifications.
  • Troubleshot machinery and programming issues to exceed production goals.
  • Maintained detailed production records to identify areas for improvement and maximize productivity.
  • Maintained machines with regular repairs and removal of worn or broken tooling or dies.
  • Set sequences of machine operations and attached proper cutting tools to make precise cuts.
  • Input commands into CNC machines for pattern management and graphic displays on terminal screens.

Senior CNC Programmer

Wilson Tool International
Swindon, United Kingdom
11.1989 - 04.2010
  • Developed process models and diagrams to better understand the current state of production processes.
  • Analyzed existing business processes to identify areas for improvement, cost reduction, and increased efficiency.
  • Performed simulations on processes to evaluate changes in performance metrics such as throughput, cycle time, and quality.
  • Created process documentation including flowcharts, SOPs, job aids and work instructions.
  • Assisted with the development of new products by creating process designs that meet customer requirements.
  • Conducted research into new technology solutions which could improve operational processes.
  • Identified opportunities for automation through the use of robotics or other advanced technologies.
  • Implemented improvements to existing processes based on data-driven analysis and feedback from stakeholders.
  • Monitored KPIs related to process performance in order to detect any issues or potential problems early on.
  • Documented all changes made to a process along with reasons for making those changes.
  • Provided training to staff on newly implemented processes and procedures.
  • Ensured compliance with relevant safety regulations while developing new processes.
  • Created reports detailing the results of process improvement initiatives.
  • Investigated root causes of problems identified in existing processes.
  • Recommended ways to streamline operations while ensuring high standards of quality control.
  • Evaluated alternative methods for completing tasks within established deadlines.
  • Adapted existing processes to accommodate changing customer demands.
  • Resolved conflicts between different departments regarding implementation of new procedures.
  • Assisted in the design of experiments used to test the effectiveness of proposed solutions.
  • Prepared presentations summarizing findings from investigations into process issues.
  • Gathered information and produced professional models to guide process development.
  • Mapped process considerations, conducting modeling and forecasting tasks to generate expectations roadmap.
  • Tracked process implementation, facilitated communication between stakeholders and documented progress.
  • Cultivated technical documents and specifications based on specific business requirements and regulatory mandates.
  • Developed new tracking methods to obtain long-term information about performance.
  • Created macro processes to meet dynamic business requirements.
  • Researched and implemented organizational processes to resolve customer inquiries.
  • Preserved safe and clean work environment by keeping shelves, pallet area and workstations neat.
  • Processed and staged orders to complete shipments.
  • Filed paperwork according to standard operating procedures and entered data points into tracking system.
  • Processed documents to maintain records and files.
  • Completed quality assurance testing on goods and products.
  • Scanned barcodes and processed merchandise by moving to proper areas.
  • Worked with maintenance personnel to keep equipment operating properly.
  • Rotated products to maintain quality guidelines.
  • Liaised with management to complete special projects and provide administrative support.
  • Wiped data from devices by utilizing approved tools and processes.
  • Informed customers and sales departments of ship dates, progress and product issues.
  • Leveraged forklifts and other warehouse equipment to retrieve merchandise.

Skills

  • Project Management
  • Team Collaboration
  • Design Development
  • Vendor Sourcing
  • Verbal/Written Communication
  • Deadline-Oriented
  • Attention to Detail
  • Creative Thinking
  • 3D Modeling
  • Works Well Under Pressure
  • Production Standards
  • Fabrication Specifications
  • Equipment Maintenance
  • Measurements and Calculations
  • Following Direction
  • Site Visits
  • Blueprint Reading
  • Production Support
  • GIBBS CAM Software Proficiency
  • GIBBS CAM Certification

Timeline

Senior Process Developer

Tesla
06.2018 - 12.2023

Gibbs Cam Macro Teaching

Midwest Cam Solutions
03.2014 - Current

Senior Programmer

Wilson Tool International
04.2010 - 06.2018

Senior CNC Programmer

Wilson Tool International
11.1989 - 04.2010

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Gary Warlow