Geet Madan
Woodstock,USA
Summary
Accomplished Senior Design Engineer with over 8 years of expertise at Avanos Medical, specializing in mechanical and electro-mechanical product development utilizing SolidWorks and Design Thinking methodologies. Standardized design processes, achieving a 50% reduction in iterations and driving product enhancements that generated over $2.3M in annual revenue.
Overview
9
9
years of professional experience
1
1
Certification
Work History
Sr. Design Engineer
Avanos Medical
Alpharetta, GA
07.2020 - Current
- Led mechanical and electro-mechanical design initiatives across multiple sustaining and new product development projects.
- Standardized FEA and tolerance stack-up processes, reducing design iterations by 50%, and cycle time by 33%.
- Designed enteral feeding systems from concept to production, integrating DFM principles for injection molding and automation.
- Spearheaded design thinking workshops and user feedback sessions, leading to product improvements valued at $200K+ annually.
- Developed rapid prototypes using Raspberry Pi and off-the-shelf electronics to test and validate UI/UX elements.
- Resolved manufacturing station reliability issues through root cause analysis and redesign.
- Delivered product designs contributing over $2.3M in annual revenue; mentored junior engineers.
- Managed project timelines in MS Project and led change control initiatives for complex assemblies.
R&D Engineer II
Avanos Medical
Alpharetta, GA
10.2020 - 07.2022
- Owned lifecycle management for reusable and disposable RF devices in interventional pain management.
- Prototyped and validated RF cannulas and probes; conducted VOC sessions with KOLs and physicians.
- Acted as the liaison between engineering, manufacturing, and vendors to drive cross-functional alignment.
R&D Engineer
Mirus
Marietta, GA
02.2020 - 09.2020
- Designed lumbar spine implants and surgical instruments, optimizing for high-volume machining and manufacturability.
- Served as primary contact for third-party vendors, streamlining supplier communications and product quality.
Design Engineer
DePuy Synthes
Warsaw, IN
01.2019 - 10.2019
- Created surgical instruments to reduce OR time and improve ergonomic handling.
- Conducted tolerance stack analyses; updated 3D CAD models and detailed manufacturing drawings using Unigraphics NX.
Development Engineer
Zimmer Biomet
Warsaw, IN
01.2017 - 12.2018
- Managed Design History Files (DHFs) to ensure compliance with regulatory and quality standards.
- Coordinated cross-functional design reviews and risk assessments for new orthopedic devices.
Education
Bachelor of Science - Mechanical Engineering
Texas Tech University
Lubbock, TX05.2016
Skills
- SolidWorks, Unigraphics NX, Autodesk Inventor
- MS Project, Notion
- DFSS Green Belt
- Minitab
- Simulia (Abaqus)
- Design Thinking Methodology
- DFM
- Root Cause Analysis
Certification
DFSS Green Belt Certified, Work Training
Timeline
R&D Engineer II
Avanos Medical
10.2020 - 07.2022
Sr. Design Engineer
Avanos Medical
07.2020 - Current
R&D Engineer
Mirus
02.2020 - 09.2020
Design Engineer
DePuy Synthes
01.2019 - 10.2019
Development Engineer
Zimmer Biomet
01.2017 - 12.2018
Bachelor of Science - Mechanical Engineering
Texas Tech University
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