Summary
Overview
Work History
Education
Skills
Certification
Language skills
Awards
Job-related training
Additional information
Timeline
Generic

Giancarlo Zamorano

San Antonio,TX

Summary

Dynamic Aircraft Maintenance Professional with extensive experience at U.S.A.F., excelling in aircraft troubleshooting and quality assurance. Proven ability to enhance operational efficiency through meticulous inspection procedures and effective maintenance coordination. Skilled in functional testing and adept at leading teams to achieve high standards in aircraft readiness and safety.

Overview

1
1
Certification
28
28
years of professional experience

Work History

CREW-CHIEF Tactical Maintenance Journeyman

U.S.A.F.
02.1999 - 09.2003
  • Diagnosed issues in aircraft systems and components./maintained aircraft structure, systems, components and related equipment. Removed/installed aircraft components, conducted functional tests of repaired components and systems; adjusted, aligned, and rigged aircraft systems, supervised/performed aircraft jacking, lifting/towing operations; interpreted inspection findings and determined adequacy of corrective actions; inspected/checked components for clearances, tolerances, proper installation and operation, inspected/operated powered and non-powered aerospace ground equipment; inspected/identified aircraft corrosion for repair and prevention; reviewed maintenance forms, aircraft records, automated maintenance data systems and historical reports to ensure complete documentation; inventories and maintained aircraft equipment.Maintained tactical aircraft, support equipment, forms and records. Performs/Supervises flight chief, expeditor, crew chief, repair & reclamation; quality assurance; maintenance support functions. Coordinated maintenance plans and schedules, aligning resources with operational commitments to enhance mission readiness. Supervised and assisted in launching and recovering aircraft, ensuring timely operations and adherence to safety protocols. Reviewed maintenance data collection summaries to identify trends and enhance production effectiveness. Performs crash recovery duties, staff and supervisory management functions. Troubleshoots and maintains aircraft structures, systems, components & related equipment. Removes and installs aircraft components/conducts functional tests of repaired components/systems. Adjust, align/rig aircraft systems. Supervises/performs aircraft jacking/lifting/towing operations. Interpret inspection findings/determines adequacy of corrective actions. Conducted inspections of aircraft components for safety and functionality.s/checks components for clearances, tolerances, proper installation/operation. Inspect/operate power and non-powered aerospace ground equipment. Inspect & identify aircraft corrosion for prevention and repair, reviews maintenance forms, aircraft records, automated maintenance data systems & historical reports to ensure complete documentation. Conducted inventory checks on aircraft equipment. & maintain aircraft equipment. Services aircraft/perform end-of-runway, post/pre/thru flight & phase inspections. Performs integrated combat turns & hot-pit refuel. Interprets & advises on maintenance procedures & policies to repair aircraft & related equipment. Uses technical data to diagnose & solve maintenance problems on aircraft systems. Provided expert advice on aircraft maintenance procedures.s on problems maintaining, servicing, & inspecting aircraft & related aerospace equipment.Fighter aircraft maintenance apprentice (F-16) (160 hours hot). Hands on training of launch/recovery of aircraft, marshaling, performeded hot brake check, perform preflight, basic post- flight, walkaround,thru flight,end of runway, take J.O.A.P.(Joint Oil Analysis Program) sample, inspect engine magnetic chip detectors,inspect fan blades/ exhaust, inspect engine bay, pre-use inspect and use of nitrogen servicing carts, oil servicing carts and hydraulic servicing test stand.
  • Series: 8852 - Grade: 10
  • Hours per week: 40

Aircrew Mechanic

U.S.Air Force
Randolph AFB, TX
09.2004 - Current
  • Duties: Experience in electronics or mechanical quality assurance processes
  • Maintained organized and clean work area in compliance with AFOSH standards, implementing safety precautions related to aircraft maintenance and managing documentation for technical orders and aircraft forms.Maintenance/ Accountability Proper use of Measuring tools(Tire gauge & torque Wrench)Maintenance and storage,Proper documentation of 350 Tags,Proper Use of LOX cart(Liquid Oxygen)/CASS(Combined Aircraft Support Systems.Tasks,knowlegde of 1800's1806's Daily Inspections, Tire pressure Check/appearance,Recurring Inspections such as Preflight/Basic Postflight(BPO)Preflight Thru flight of T-38C/T-1A,T-38C 25 HOUR/225 HR /Acceptance Inspections.In progress Inspections (IPI) of T-1A/T-38C OF Anti-skid wiring,Wheel Speed Tranducer Tab & Axel Nut Lock Bolts,Nose Wheel Key Washer &Cotter Pin,Brake reservoir filler cap Hydraulic Reservoir filler cap, Air intake Inspection Panel Pin,Launch and Recover T-1A/T-38C Aircraft.
  • Duties: Repair/troubleshoot/maintain fighter aircraft structure ,systems ,and related equipment.Removed/installed aircraft components,conducted functional tests of repaired components and systems, adjusted, aligned and rigged aircraft systems. Supervised/performed aircraft inspections through jacking,lifting/towing operations to determine corrective actions,Operate/perform Arespace Ground Equipment,Inspect/Maintained Airframe systems,Service Emergency Power Units Systems,Service/Maintained Fire Detection Systems, Fuel and Electrical Systems.
  • Monitored automated maintenance data systems and historical reports to ensure accurate aircraft record documentation. Conducted quality assurance processes in electronics and mechanical systems by analyzing inventories and aircraft equipment.
  • Quality assurance manufacturing knowledge, skills, and abilities encompass the makeup, operation, installation and adjustment of a variety of major interrelated and/or integrated aircraft systems, subsystems, and assemblies such as fuel and hydraulic systems, flight control systems, instrumentation systems, engines, landing gear assemblies, airframe and control surfaces including factory floor and front line.
  • Adopt and integrate quality assurance best-practices in the Due-In From Maintenance (DIFM) quality process including:
  • 2. Knowledge of a wide variety of parts, components, subsystems and assemblies such as ejection seats, nuclear shielding or similar self-contained systems.
  • 3. Knowledge of safety regulations, practices and procedures.
  • 4. Familiarized with supply procedures to streamline inventory management., the publication order system, and documentation procedures.
  • 5. Skill in the use of standard and specialized tools and test equipment including fixtures, templates, scales, test stands, and external power sources.
  • 6. Demonstrated ability to accurately read and interpret cockpit instruments and gauges. and understanding data and settings from cockpit instruments and gauges.
  • 7. Capable of rigging and function testing aircraft systems to verify operational status., function test, or troubleshoot systems, determine when they are operating properly or whether portions of the systems should be repaired or replaced, and the type and extent of adjustment and alignment needed Disassembling, repairing, and reassembling major aircraft systems, their assemblies and components. Performing flightline and ground handling operations. Preparing accurate, complete and up-to-date records of actions taken and ensuring documentation is properly signed and coordinated in a timely manner.
  • Employed safety practices to maintain hazard-free work environment, adhering to established safety rules and regulations to ensure a safe and clean workspace.
  • Series: 8852 - Grade: 10
  • Hours per week: 40

Education

Technical or occupational certificate - Fighter Aircraft F16 | Minor: Maintenance Apprentice

U.S.A.F.
Luke AB, Phenix, AZ
10-1999

Technical or occupational certificate - Tactical Maintenance | Minor: Aircraft Service

U.S.A.F.
Sheppard A.B., Wichita Falls, TX
09-1999

High school diploma or equivalent - Secondary Education | Minor: Basics

Parkview Baptist School
Lake Charles, LA
12-1998

Technical or occupational certificate - USN-ROTC | Minor: N/A

U.S.N.J.R.O.T.C W. B. Ray High School
Corpus Christi, TX
01-1996

Skills

  • Aircraft troubleshooting
  • Functional testing
  • Systems maintenance
  • Inspection procedures
  • Quality assurance
  • Maintenance coordination
  • Aircraft recovery

Certification

FAA FORM 8610-2 Certified 22DEC2003, Eligible for A/P License Exam, Superior Performer during the 2010 Randolph AFB LCAP Inspection (August 27, 2010), Department of the Air Force Certificate of Achievement (September 15, 2010)

Language skills

Spanish Spoken: Intermediate | Written: Novice | Read: Intermediate

Awards

Air Force Achievement Medal,Air Force Training Ribbon,National Defense Service Medal,Air Force Longevity Service Award,Air Force Outstanding Unit Award,Airman leadership school,CPI(continuous improvement process)class

Job-related training

  • Troubleshoot/maintained aircraft structure, systems, components and related equipment. Removed/installed aircraft components, conducted functional tests of repaired components and systems; adjusted, aligned, and rigged aircraft systems, supervised/performed aircraft jacking, lifting/towing operations; interpreted inspection findings and determined adequacy of corrective actions; inspected/checked components for clearances, tolerances, proper installation and operation, inspected/operated powered and non-powered aerospace ground equipment; inspected/identified aircraft corrosion for repair and prevention; reviewed maintenance forms, aircraft records, automated maintenance data systems and historical reports to ensure complete documentation; inventories and maintained aircraft equipment.Interpret inspection findings/determines adequacy of corrective actions. Inspects/checks components for clearances, tolerances, proper installation/operation. Inspect/operation power and non-powered aerospace ground equipment. Inspect & identify aircraft corrosion for prevention and repair, reviews maintenance forms, aircraft records, automated maintenance data systems & historical reports to ensure complete documentation. Inventory & maintain aircraft equipment. Services aircraft/ perform end-of-runway, post/pre/thru flight & phase inspections. Performs integrated combat turns & hot-pit refuel.
  • Interprets & advises on maintenance procedures & policies to repair aircraft & related equipment. Uses technical data to diagnose & solve maintenance problems on aircraft systems. Advises on problems maintaining, servicing, & inspecting aircraft & related aerospace equipment.To install, adjust, align, troubleshoot, and perform final functional and operational tests on a variety of major aircraft systems, their assemblies, and components such as airframe, landing gear, power plant, gear boxes, pumps, and hydraulic, pressurization, utility, fuel, oil, pneumatic canopy, and flight control systems on assigned aircraft. Perform launch and recovery duties as required.
  • To maintain, launch, recover, accomplish scheduled and unscheduled maintenance, perform inspections using appropriate technical data, phase Inspection work cards, Basic Post-Flight, Preflight, Thru-Flight work cards and Time Compliance Technical Orders, and maintenance on major systems and components to include flight controls, flight control rigging, landing gears, doors, canopies, engine and/or associated equipment requiring structural or component maintenance. To perform troubleshooting on a variety of major aircraft systems, their assemblies, and components. Effectively and efficiently using standard and specialized tools and test equipment. Actively participating in the removal of damaged aircraft from active runways and other field areas, assisting with wing removal, engines, aft sections, and landing gears under time constraints.
  • Disassembling, repairing, and reassembling major aircraft systems, their assemblies and components. Performing flightline and ground handling operations. Preparing accurate, complete and up-to-date records of actions taken and ensuring documentation is properly signed and coordinated in a timely manner.
  • Utilizing safety practices and procedures following established safety rules and regulations and maintaining a safe and clean work area.
  • Knowledge, Skills and Abilities:
  • 1. Knowledge of the makeup, operation, installation and adjustment of a variety of major interrelated and/or integrated aircraft systems, subsystems, and assemblies such as fuel and hydraulic systems, flight control systems, instrumentation systems, engines, landing gear assemblies, airframe and control surfaces.
  • 2. Knowledge of a wide variety of parts, components, subsystems and assemblies such as ejection seats, nuclear shielding or similar self-contained systems.
  • 3. Knowledge of safety regulations, practices and procedures.
  • 4. Knowledge of supply procedures, the publication order system, and documentation procedures.
  • 5. Skill in the use of standard and specialized tools and test equipment including fixtures, templates, scales, test stands, and external power sources.
  • 6. Skill in reading and understanding data and settings from cockpit instruments and gauges.
  • 7. Ability to rig, function test, or troubleshoot systems, determine when they are operating properly or whether portions of the systems should be repaired or replaced, and the type and extent of adjustment and alignment needed
  • Aircraft Mechanic, WG-8852-10 (Phase, Maintenance, Support, Flight line, Post Dock)
  • 12 FTW, Aircraft Maintenance Group
  • Aircraft Maintenance Division
  • Maintenance Support, Inspection, and Flight line Branches, Randolph AFB, Texas
  • 09/2004 - Present///// CPI(Continuous Process Training) Green Belt Training //////ALS(Airman Leadership School)

Additional information

Air Force Achievement Medal,Air Force Training Ribbon,National Defense Service Medal,Air Force Longevity Service Award,Air Force Outstanding Unit Award,Airman leadership school,CPI(continuous improvement process)class

Timeline

Aircrew Mechanic

U.S.Air Force
09.2004 - Current

CREW-CHIEF Tactical Maintenance Journeyman

U.S.A.F.
02.1999 - 09.2003

Technical or occupational certificate - Fighter Aircraft F16 | Minor: Maintenance Apprentice

U.S.A.F.

Technical or occupational certificate - Tactical Maintenance | Minor: Aircraft Service

U.S.A.F.

High school diploma or equivalent - Secondary Education | Minor: Basics

Parkview Baptist School

Technical or occupational certificate - USN-ROTC | Minor: N/A

U.S.N.J.R.O.T.C W. B. Ray High School
Giancarlo Zamorano