Gregory S. Ferguson
Kutztown,USA
Summary
Dynamic Operations, Facilities, and Maintenance Manager with proven success at Stanley Black & Decker, leveraging LSSBB and leadership skills to enhance operational efficiency. Spearheaded a Total Productive Maintenance program, significantly improving equipment reliability and reducing downtime. Expert in vendor management and compliance auditing, driving continuous improvement in facility operations.
Overview
30
30
years of professional experience
Work History
Facilities and Maintenance Manager
Stanley Black & Decker
Allentown, PA
03.2024 - Current
- Promoted to Facilities & Maintenance Manager in March 2024.
- Led team of maintenance technicians, industrial electricians, PLC and Robotics Technicians in a 400,000-sq ft facility.
- Developed maintenance schedules to optimize equipment uptime and reliability.
- Collaborated with other departments to align maintenance activities with production needs.
- Evaluated vendor contracts for maintenance services and supplies procurement.
- Developed Total Productive Maintenance program to improve equipment reliability.
- Oversaw capital improvement projects for installations and energy efficiency upgrades.
- Ensured compliance with OSHA, EPA, and safety regulations.
- Coordinated preventive maintenance schedules for critical production equipment.
- Conducted root cause analysis on equipment failures, minimizing maintenance costs.
- Implemented computerized maintenance management system to track work orders and asset history.
Operations Supervisor
Stanley Black & Decker
Allentown, PA
03.2021 - 03.2024
- Supervised multiple departments, including Assembly, Accessory Pack, Paint Line, and Maintenance.
- Designed Lean work zones and optimized workflow lanes for efficiency.
- Created and implemented Red Tag Zone and tracking document for runoff cabs.
- Enhanced Kanban parts system to streamline inventory management.
- Facilitated Kizan events to improve workflow tasks and operational efficiency.
- Developed work instructions, training documents, and designated training areas.
- Established Saturday rotation schedule for Assembly, Paint Line, and Maintenance teams.
- Created SQDC and hour-by-hour boards for Mac Tools Value Stream.
Facilities and Operations Manager; Quality Manager
RADIUS Corp.
Kutztown, PA
01.2018 - 02.2021
- Developed and implemented new inventory control systems and organizational standards, improving stock accuracy and workflow efficiency.
- Monitored both manual and automated facility operations to ensure optimal performance and timely issue resolution.
- Ensured strict compliance and accuracy in facility packaging, shipping, and receiving procedures, reducing errors and enhancing customer satisfaction.
- Supervised employee activities and work areas, conducting regular performance reviews to maintain high standards and productivity.
- Prepared comprehensive monthly productivity reports and analyses to inform management decisions, and drive continuous improvement.
- Maintained facility safety guidelines and executed preventive maintenance programs for equipment, minimizing downtime and safety incidents.
- Launched a preventive maintenance (PM) program for production machinery, significantly reducing breakdowns and changeover times while increasing operational efficiency and output.
- Contributed to RADIUS’s mission as a manufacturer of premium, eco-friendly oral care products by supporting sustainable and efficient facility operations
Warehouse Manager
Fleetwood Fixtures
Leesport, PA
04.2016 - 11.2016
- Managed inventory, personnel, and materials in a 300,000 SF facility with 32 loading docks
- Assisted executive team in developing more efficient services for clients and customers
- Implemented new inventory controls and organization standards
- Monitored manual and automated facility functions
- Ensured compliance and accuracy of facility packaging, shipping and receiving procedures
- Monitored employee activities, work areas and conduct reviews
- Prepared monthly productivity reports and analysis
- Maintained facility safety guidelines and proper preventive maintenance of facility equipment
- Fleetwood was a world-class provider of exceptional customer retail fixtures, furnishings, and strategic services.
Operations/Senior Program Manager
U.S. ARMY
06.1996 - 04.2016
- Established operational objectives and work plans for effective project execution.
- Managed activities through subordinate supervisors, overseeing costs, methods, and staffing priorities.
- Trained repair teams utilizing Technical Manuals and Army Material Maintenance Policy.
- Contributed to planning and coordination of critical projects across multiple teams.
- Applied advanced techniques to deliver technical solutions for complex challenges.
- Acted as liaison with external representatives and Army Material Command for performance certification.
- Developed logistics plans for efficient requisitioning, storage, and transportation of repair parts.
- Led maintenance teams in troubleshooting and repairing complex electronic systems, ensuring mission readiness.
Education
Lean Six Sigma Black Belt -
Villanova University College of Professional Studies
Philadelphia, PA, USA01.2021
Bachelor of Science - Information Technology - Security (CompTIA A+, Net+)
Western Governors University
Salt Lake City, UT, USA01.2020
Electronic Systems Maintenance Warrant Officer Advanced Course -
Ordnance Munitions and Electronics Maintenance School
Fort Gordon, GA, USA01.2013
Associate of Science - Computer Studies
American Military University
Manassas, VA, USA01.2010
Skills
- LSSBB
- SAP
- Logistics
- Leadership
- Personnel Management
- Detailed Oriented
- Budget planning
- Resource Management
- Windows Proficiency
- Microsoft Office
- Schematics
- AC/DC Circuits
- Electrical Safety
- Equipment maintenance
- Preventive maintenance
- Vendor management
- Compliance auditing
- Total productive maintenance
- Workflow optimization
- Operational efficiency
- Safety management
- Facilities management
- Contractor management
- Project management
Additional Information - Awards And Honors
- Bronze Star Medal
- Meritorious Service Medal
- Army Commendation Medal (2nd award)
- Army Achievement Medal (5th award)
Timeline
Facilities and Maintenance Manager
Stanley Black & Decker
03.2024 - Current
Operations Supervisor
Stanley Black & Decker
03.2021 - 03.2024
Facilities and Operations Manager; Quality Manager
RADIUS Corp.
01.2018 - 02.2021
Warehouse Manager
Fleetwood Fixtures
04.2016 - 11.2016
Operations/Senior Program Manager
U.S. ARMY
06.1996 - 04.2016
Lean Six Sigma Black Belt -
Villanova University College of Professional Studies
Bachelor of Science - Information Technology - Security (CompTIA A+, Net+)
Western Governors University
Electronic Systems Maintenance Warrant Officer Advanced Course -
Ordnance Munitions and Electronics Maintenance School
Associate of Science - Computer Studies
American Military University