Hamza Shahzad
Windsor,Canada
Summary
Controls & Automation Engineer with hands-on experience delivering large-scale automotive automation systems from hardware design through software development, emulation, commissioning, startup, and customer buy-off. Strong technical judgment, fast learning, and the ability to take ownership of complex system areas during commissioning. Skilled in PLC/HMI development, AutoCAD Electrical, motion systems, and production-critical troubleshooting.
Engineering professional with significant experience in control system design and implementation. Known for developing innovative solutions that enhance system performance and reliability. Excellent team player with focus on collaboration and adaptability to meet dynamic project needs. Proficient in PLC programming, HMI design, and system integration.
Overview
1825
1825
years of professional experience
Work History
Controls Engineer (Contract)
Magna
Detroit, MI
01.202 - 05.2022
- Supported production lines by troubleshooting PLC logic, sensors, drives, and automation equipment.
- Reduced downtime by rapidly resolving controls-related issues.
- Ensured stable production flow during high-volume manufacturing periods.
CNC & Robotics Technician
CenterLine
Windsor, ON
09.2021 - 12.2021
- Operated and maintained CNC machines and robotic CNC cells.
- Performed troubleshooting, offsets, tooling changes, and process optimization.
- Improved equipment reliability and supported production teams in meeting daily output targets.
Controls Engineer
Indicon Corporation
Sterling Heights, MI
01.2023 - Current
- Key contributor to Ford’s Blue Oval City (BOC) program since 2023.
- Developed PLC logic (Studio 5000), HMI screens (FactoryTalk), and AutoCAD Electrical drawings.
- Executed full system emulation, identifying issues early and reducing onsite debug time by 20–30%.
- Commissioned major systems: Flat Tops, Frame Delivery, Trim/Skillet, 2-Post VDLs, RATS, lift tables, hold tables, cross transfers, aisle crossways, fork transfers.
- Commissioned Armor PowerFlex drives and 755TS VFDs with proper safety and motion integration.
- Led I/O checkout, startup, debug, and customer buy-off for production-critical automation.
- Supported launch teams, improving system uptime and accelerating production readiness.
Education
Electromechanical Engineering Technician - Ontario College Diploma
Fanshawe College
London, Ontario02-2026
Skills
- Controls Engineering
- Rockwell Studio 5000 (Logix Designer): hardware config, ladder logic, AOIs, safety, commissioning
- FactoryTalk View Studio (ME/SE): HMI development, tag integration, diagnostics
- AutoCAD Electrical: panel layouts, wiring diagrams, device schematics, redlines
- System emulation & virtual commissioning
- Field commissioning, I/O checkout, startup, debug, customer buy-off
- Automation & Motion Systems
- Commissioned: Flat Tops, Frame Delivery, Trim/Skillet, 2-Post VDLs, RATS, Lift Tables, Hold Tables, Cross Transfers, Aisle Crossways, Fork Transfers
- Commissioned Armor PowerFlex drives & 755TS VFDs
- Troubleshooting robot cells & automated material handling systems
- CNC & Robotics
- CNC operation, offsets, tooling, G-code
- Robotic CNC cell troubleshooting & optimization
- Electrical & Mechanical
- Hardware design support, device selection, panel build support
- Electrical schematics, pneumatic diagrams, diagnostics
- Rockwell Studio 5000
- FactoryTalk View Studio
- AutoCAD Electrical
- RSLogix 500/5000
- Emulate3D
- SolidWorks
- Fanuc Robotics (basic operation)
- G-Code
- Microsoft Office
- Version control tools (project-dependent)
- System troubleshooting
- Electrical design
- Predictive maintenance
- Variable frequency drives
- Pneumatic systems
- Coding
- Virtual commissioning
- PLC programming
- Theoretical problem-solving skills
- Teamwork and collaboration
- Time management
- Attention to detail
ADDITIONAL STRENGTHS
- Strong communicator with engineering, maintenance, and customer teams
- Fast learner with high adaptability
- Effective in both independent and team-based engineering environments
Languages
English
Native or Bilingual
Timeline
Controls Engineer
Indicon Corporation
01.2023 - Current
CNC & Robotics Technician
CenterLine
09.2021 - 12.2021
Controls Engineer (Contract)
Magna
01.202 - 05.2022
Electromechanical Engineering Technician - Ontario College Diploma
Fanshawe College