Knowledgeable Sr. Controls Engineer with solid background in controls system and manufacturing engineering. Effectively designed and implemented complex systems solutions, ensuring optimal performance and reliability. Demonstrated analytical thinking and problem-solving abilities while collaborating within cross-functional teams. Strong understanding of troubleshooting and resolving technical issues to maintain system stability and efficiency.
Overview
14
14
years of professional experience
1
1
Certification
Work History
Sr. Controls System Engineer
Advanced Sterilization Products
11.2023 - 06.2025
Evaluated manufacturing processes and products, collaborating with cross-functional teams to spearhead projects that enhanced quality, productivity and reduced costs.
Executed process validation, including IQ/OQ/PQ, and generated comprehensive protocols and test reports.
Diagnosed and resolved production line issues, optimizing manufacturing processes and equipment for enhanced performance.
Championed multiple Kaizen events, elevating equipment Overall Effectiveness (OEE) from 67% to 81% through Lean Methodologies.
Supported supplier qualification efforts and facilitated the new supplier selection process.
Coordinated with Manufacturing, R&D, Quality and Operations teams to align engineering strategies and goals.
Assisted with regulatory audits and inspections, ensuring compliance with documentation and training requirements.
Evaluated process failure mode and effects analysis (FMEA) for equipment, identified opportunities for improvement.
Provided technical support to external manufacturing sites, ensuring smooth operations.
Mentored and provided guidance to junior engineers and team members to foster professional growth.
Controls Engineer III
Automation Group
09.2022 - 11.2023
Programmed and troubleshoot new installations and existing machinery, ensuring optimal functionality.
Delivered technical support and software training to ensure user proficiency.
Engineered electrical panel layout drawings as the lead for various projects.
Developed daily reports for chemical consumptions utilizing Ignition software.
Created Site Acceptance Testing (SAT), Factory Acceptance Testing (FAT) and manuals for new installations.
Managed and coordinated weekly schedule updates for project timelines with the on-site scheduling teams.
Assesses project efficiency, focusing on timelines and costs, and reported findings to relevant management, contributing to improved project performance.
Formulated and executed project schedules that resulted in timely delivery of project milestones.
Sr. Controls Engineer
United Bakery Equipment Co.
09.2021 - 09.2022
Developed control systems using Allen Bradley PLC, VFD, Servos and HMI for innovative R&D machinery.
Implemented continuous improvement initiatives for existing PLC and HMI programs, enhancing overall system reliability.
Provided technical support to clients via phone, email and on-site visits to resolve issues efficiently.
Led teams to enhance quality and timelines during commissioning and start-up processes.
Facilitated technical support and training sessions to customers, improving user experience and system integration.
Controls Engineer
United Bakery Equipment Co.
03.2018 - 09.2021
Configured hardware and software solutions utilizing Allen Bradley Software to enable system functionality.
Developed electrical schematics and panel layout drawings using AutoCAD and generated Bills of Material (BOM) for upcoming machines using Integrated Architecture Builder Software.
Provided tiered technical support to customers ensuring rapid problem resolution.
Electrical & Instrumentation Engineer
Ambuja Cement Ltd.
08.2012 - 05.2016
Installed, programmed, operated and maintained electronic devices, ensuring functionality and efficiency.
Conducted system programming and executed troubleshooting and diagnostics to identify and rectify malfunctions.
Performed RS View (Rockwell Automation) SCADA development for various projects, including graphics editing, point configuration, plant architecture development and alarm management.
Prepared cable schedules and finalized cable routes while creating I/O assignments.
Designed and engineered detailed engineering plans for panels and racks cabinet.
Maintained comprehensive backups of system software and PLCs to ensure data integrity and recovery.
Coordinated compliance for OSHA audits and maintained records for Integrated Management System (IMS).
Utilized the SAP-PM module as an end user to create maintenance work orders, notifications, material requisitions, service notifications, and material planning for smooth production processes.
Monitored project execution concerning cost, resources deployment, quality compliance, and workforce planning to ensure timely project completion.
Executed troubleshooting and maintenance of CO, O2 and NOx analyzers to maintain operational standards.
Supervised and coordinated day-to-day team operations, ensuring seamless workflow.
Electrical & Instrumentation Intern
Ambuja Cement Ltd.
08.2011 - 08.2012
Assisted engineering leaders to identify and implement clinker manufacturing process improvement projects.
Assisted in developing production operations automated metrics dashboard.
Supported project management by tracking timelines and deliverables.
Supported design team in building process flow drawing from mining to packaging.