HARSHITH BOPPANA
Carbondale,IL
Summary
Results-driven Manufacturing Engineer specializing in optimizing manufacturing processes and lean methodologies. Expertise in CAD design using SolidWorks and AutoCAD, coupled with hands-on experience in railcar assembly and engineering change management. Proven track record of implementing process improvement strategies, alongside a strong foundation in CNC machining and quality control. Committed to enhancing efficiency and minimizing waste while tackling complex engineering challenges.
Overview
6
6
years of professional experience
Work History
Lab Engineer - Advanced Manufacturing and Design Laboratory
Southern Illinois University Carbondale
Carbondale, USA
03.2024 - Current
- Designed and developed mechanical systems, including machines and equipment, using CAD tools (SolidWorks, AutoCAD)
- Managed ECN process to update and track changes in mechanical designs, ensuring smooth implementation of engineering updates
- Created and maintained Bill of Materials (BOMs) for design modifications and released notifications to procurement and production teams
- Assisted in optimizing component assembly processes to improve efficiency and quality
- Conducted prototype testing and ensured compliance with safety and performance standards
- Supervised manufacturing processes, implemented quality control measures, and improved product integrity
- Used SAP ERP system to manage engineering documentation and inventory updates
- Operated advanced manufacturing equipment, maintained lab safety protocols, and conducted experiments
- Analyzed experimental data, prepared reports, and contributed to research papers
- Assisted students and researchers with lab equipment, project design, and training
Thesis: Topology Optimization on Brake Pedal for Additive Manufacturing
Southern Illinois University Carbondale
Carbondale, USA
01.2022 - 05.2024
- Implemented topology optimization techniques using SolidWorks & ANSYS, reducing brake pedal weight by 50% while maintaining structural integrity
- Improved pedal responsiveness, durability, and braking efficiency through design refinements
- Conducted structural analysis and failure simulations, ensuring compliance with safety standards
Teaching & Research Assistant
Southern Illinois University Carbondale
Carbondale, USA
01.2022 - 12.2023
- Conducted research on metal additive manufacturing, optimizing printing parameters for XM200G metal 3D printer using Design of Experiments (DOE)
- Developed customized printing parameters for SS420 material, improving manufacturing efficiency
- Assisted in teaching ENGR 350 (Mechanics of Materials) & ENGR 411 (Manufacturing Methods & Engineering Materials), mentoring students in manufacturing principles
Mechanical Engineering Intern
Madhubabu Industries Pvt Ltd
, India
12.2020 - 04.2021
- Designed 2D & 3D models of Non-Rotating Scissors Link using AutoCAD & SolidWorks
- Conducted CNC machining & stress distribution analysis using ANSYS
- Presented findings at a National Conference, earning recognition for manufacturing design improvements
Mechanical Engineering Intern
South Central Railway Women's Welfare Organisation
Vijayawada, India
05.2019 - 06.2019
- Assisted in routine maintenance & inspection of railway mechanical systems, ensuring compliance with safety regulations
- Supported engineering projects related to railcar component design and analysis
- Collected & analyzed data to improve mechanical performance & operational efficiency
- Created & updated technical documentation, maintenance logs, and procedural manuals
- Conducted field visits for hands-on experience with railway mechanical systems
Education
Master of Science - Mechanical Engineering, Aerospace & Materials Engineering
Southern Illinois University Carbondale
Carbondale, IL12.2023
Bachelor of Technology - Mechanical Engineering
K L Deemed to be University
Guntur, India05.2021
Skills
- Programming: C, Python, G-code
- CAD & Simulation: SolidWorks, AutoCAD, Fusion 360, ANSYS, HyperMesh, MATLAB
- Manufacturing & Process Optimization: Lean Manufacturing, Six Sigma, FMEA, Kaizen, DOE
- ERP & Data Management: SAP ERP, ECN, BOM Management
- 3D Printing & Fabrication: XM200G Metal 3D Printer, CNC Machining, Quality Control
Projects
3D Printing of Small Wind Turbine Blades, Designed & manufactured low-cost wind turbine blades using hybrid materials., Developed & tested various interconnection designs for optimized 3D printing., Validated circular peg interconnection design for improved rotational movement., Optimized adhesion strength using JB Weld Plastics, enhancing blade performance.
Publications
Babin Dangal, Harshith Boppana, Sangjin Jung, Topology Optimization for Metal Additive Manufacturing: Effect of Build Orientation and Overhang Constraint, Intech Open, 2024
Timeline
Lab Engineer - Advanced Manufacturing and Design Laboratory
Southern Illinois University Carbondale
03.2024 - Current
Thesis: Topology Optimization on Brake Pedal for Additive Manufacturing
Southern Illinois University Carbondale
01.2022 - 05.2024
Teaching & Research Assistant
Southern Illinois University Carbondale
01.2022 - 12.2023
Mechanical Engineering Intern
Madhubabu Industries Pvt Ltd
12.2020 - 04.2021
Mechanical Engineering Intern
South Central Railway Women's Welfare Organisation
05.2019 - 06.2019
Master of Science - Mechanical Engineering, Aerospace & Materials Engineering
Southern Illinois University Carbondale
Bachelor of Technology - Mechanical Engineering
K L Deemed to be University
Similar Profiles
Michael AgyemangMichael Agyemang
Python Workshop Instructor at Southern Illinois University Carbondale • Carbondale, ILPython Workshop Instructor at Southern Illinois University Carbondale • Carbondale, IL
Peter FoxPeter Fox
Spirit Teams Mascot Coordinator Graduate Assistant at Southern Illinois University CarbondaleSpirit Teams Mascot Coordinator Graduate Assistant at Southern Illinois University Carbondale
Katelynn RynskiKatelynn Rynski
Content Writer at Legacy, Southern Illinois University CarbondaleContent Writer at Legacy, Southern Illinois University Carbondale