Highly experienced leader with 20+ experience in Neutraceutical Product Development, Commercialization and Technical Operations area, offering outstanding product-formulation and trouble-shooting skills for solid dosage forms; Tablet, Capsule, Powder, ODT and Chewable tablet. Familiar with Gummy product development. Total 25+ years of experience of Pharmaceutical drug development/manufacturing+ Nutraceutical/Vitamins-Dietary supplement.
Overview
22
22
years of professional experience
1
1
Certification
Work History
Sr. Manager, Technical Operations, R&D
Natrol LLC (Vytalogy Wellness)
Chatsworth, CA
07.2021 - Current
Provide technical leadership to Technical Operations/R&D department for Tablet, Capsule, Powder and softgel formulation and manufacturing.
Provide day-to-day technical trouble shooting on manufacturing floor for Tablet, Capsule, powder, machines etc.
Conduct R&D bench-trial, Pilot, Scale-up and Commercial batches. Technical transfer the product.
Create and advise team on generating deviations, change controls, specifications, master batch records, stability protocols and other documents.
Reformulate existing products (tablet, fast-dissolve/ODT/chewable tablet, 2-pc capsule) for cost savings and other initiatives.
Qualify new and 2nd vendors for raw materials
Generate master batch records & specifications for bulk products and raw materials.
Generate price-quote for new/revised formula, review testing results, sensory evaluation, ,supplement-fact preparation, suggest packaging component etc.
Review label-claims with regulatory, science and marketing dept.
Technical transfer the products from sister-company and contract manufacturers.
Continuously revise and update specifications for raw material and finished bulk products.
Educate and familiarize QA and manufacturing colleagues on topics covering assay, blend-uniformity, content uniformity, stability, certifications(e.g. USP, organic, kosher, halal, non-gmo etc.).
Provide support to answer consumers questions.
Suggest and evaluate new equipments and machine purchase for manufacturing department.
Sr. Formulator & Innovation Scientist, R&D
Natrol LLC
Chatsworth, CA
07.2018 - 07.2021
Develope new products (tablet, fast-dissolve/ODT/ chewable tablet, 2-pc capsule etc.) involving new active-ingredient sourcing & qualification, running bench/pilot trials, generate formula-price-quote, flavor development, sensory evaluation, conduct stability , supplement-fact preparation, label-claims review with science and regulatory, generate master batch records & specifications for bulk products and raw materials, monitor scale-up and full-size commercial batches, suggest packaging component etc.
Reformulate existing products (tablet, fast-dissolve/ODT/chewable tablet, 2-pc capsule) including new active-material sourcing and qualification, bench/pilot trials, price-quote, flavor development, conduct stability, supplement-fact-preparations, label-claims review with science and regulatory, generate master batch records & specifications for bulk products and raw materials, monitor scale-up and full-size commercial batch, suggest packaging component etc.
Technical transfer of new products into manufacturing.
Sr. Formulator, R&D
Best Formulation
City of Industry, CA
06.2017 - 07.2018
Formulate unit solid dosage products (tablet, powder, softgel, Capsule) in accordance with customer's specifications.
Conduct bench trial & pilot batches as needed.
Troubleshoot technical issues on mfg. floor to ensure flawless manufacturing.
Develop FDA compliant Supplement Facts, Nutrition Facts label from product formula.
Create and review production manufacturing batch records and specifications.
Perform other job duties related to job as assigned by manager.
Scientist II
Herbalife Nutrition
Torrance, CA
12.2013 - 05.2017
Developed new formulations and reformulated existing Tablet, Powder and Softgel product-line by conducting bench trials, feasibility runs, Pilot trials and Stability studies.
Reviewed and performed physical testing such as disintegration, friability, hardness, thickness, flow, densities, sieve analysis, moisture, and sensory attributes for raw materials as well as finished products.
Developed flavor and sweetener system for new products and performed sensory evaluation.
Interacted with testing laboratories to analyze, review and verify test results.
Documented and tracked product development activities and metrics in 'Agile' management software system.
Interfaced with cross-functional team of product-science, marketing, sourcing, quality, Tech. Ops., global/regional regulatory, packaging-engineering, project management and contract manufacturers.
Utilized FDA and other countries MOH guidelines and regulation for products.
Sr. Formulator
Pharmavite LLC.
Valencia, CA
09.2007 - 12.2013
Developed variety of dosage delivery forms such as 'softgel, 'tablet', Capsule, Orally disintegrated tablet, Fish Oil-emulsion/smoothie.
Developed colored and clear gel-mass for new softgel products.
Sourced new raw materials required for the new product development.
Prepared and executed bench trials, pilot trials, scale-up batches.
Prepared documents relevant to area of responsibility such as Master batch records, process verification protocol, raw material and bulk-product-specifications, technical reports, lab-book documentation, stability-protocol, Tech. Transfer/commercialization reports.
Monitored, evaluated and summarized stability results.
Achieved hands-on product development knowledge by working on almost all equipments, such as sifter, v-blender/Cross-flow V-blender, Cone/Slant-cone blender, Ribbon blender, Fitz-mill, Tablet-press, Coater, Gel-melter, Co-ball-mill, Tornado mill, Softgel-encapsulator, Capsule filling machine etc.
Communicated with other departments like product-science, Manufacturing, Quality, Supply Chain, Regulatory, Packaging engineering and contract manufacturers for product development.
Develop a network of outside contacts such as vendors, consultants, educators and have them visited company to gain benefits.
Presented ideas and suggestions for new products or process improvements.
Achieved cGMP, SOP and other job-related training and seminars to stay current with Dietary supplement Industry.
R&D Formulator
Best Formulation
City of Industry, CA
01.2007 - 09.2007
Developed Oil and Suspension-based softgel.
Developed new gel masses with different colors.
Sourced and evaluated new raw materials required for the new formulation and reformulation.
Generated formulation and bulk-cost-quotes for new formulas for customers.
Generated master batch records and other necessary documents for production batches.
Generated "Nutritional Fact" information for new product label.
Communicated with customer regarding their order of new products.
Participated in Vegetable-gel development and manufacturing process.
Associate Formulator
Herbalife Nutrition
Century City, CA
05.2006 - 01.2007
Supported reformulation of a protein-drink-mix project to optimize flavors.
Organized and performed sensory evaluation for reformulation for reformulation project.
Requested and Reviewed necessary documents for new flavors such as product data sheet, Certificate of Analysis, MSDS, GRAS, Allergen, Country of Origin, Kosher/Halal, BSE/GMO /Allergen etc.
R&D Formulation Chemist
PureTek Corporation
San Fernando, CA
03.2006 - 05.2006
Supported formulation of tablet, face powder and cream.
Performed physical testing and bench trial work for product development.
Monitored and gathered in-process parameters and data for pilot and scale-up batches.
Requested and maintained necessary documents for raw materials and finished products.
Sr. Research Associate
IVAX(TEVA) Pharmaceuticals
Northvale, NJ
05.2003 - 06.2005
Support development of drug-products such as Divalporex Sodium Tablet, Hydrochlorothiazide Tablet, Carvedilol sodium Tablet etc
Conducted bench trials(blending, compression and coating) of various drug products.
Performed physical testing of drug products.
Monitored pilot and scale-up batches, gathered and analyze testing data of pilot and scale-up run.
Education
Bachelors in PHARMACY - Pharmaceutical Sciences And Pharmacy
University of Poona
Poona, India
05.1994
Skills
New product development/formulation; Tablet, Capsule, Softgel, Powder, Chewable/ODT/Fast-Dissolve tablet
Production improvements and Reformulation of existing products; Tablet, Capsule, Softgel, Powder, Chewable/ODT/Fast-Dissolve tablet
Technical trouble-shooting on manufacturing floor
Cost saving projects/initiative; replacing branded expensive active ingredient with generic
Technical transfer & commercialization
Raw material evaluation & qualification,
Result oriented and complex problem solving
Judgmental and quick decision making
Cross-functional collaboration
Quality, cGMP, SOP, USP, FDA regulations
Excellent written & verbal communication skill
Managerial skill
Certification
August 2015: Colorcon coating school, Irvine, CA
June 2015: Colorcon Formulation school, Irvine, CA
June 2015: Beverage 201, Fona Flavor University, Orange County, CA
June 2016: Microsoft Excel, New Horizons computer Training.
November 2014: cGMP Trtraining, Dietary Supplement.
September 2004: GMP training at IVAX Pharmaceuticals.
March 2005: Eudragit Workshop by Degussa at IVAX Pharmaceuticals.
July 2004: HOSOKAWA Micron powder characteristics training.
January 2002: Glatt Auto-coater process Training.
Timeline
Sr. Manager, Technical Operations, R&D
Natrol LLC (Vytalogy Wellness)
07.2021 - Current
Sr. Formulator & Innovation Scientist, R&D
Natrol LLC
07.2018 - 07.2021
Sr. Formulator, R&D
Best Formulation
06.2017 - 07.2018
Scientist II
Herbalife Nutrition
12.2013 - 05.2017
Sr. Formulator
Pharmavite LLC.
09.2007 - 12.2013
R&D Formulator
Best Formulation
01.2007 - 09.2007
Associate Formulator
Herbalife Nutrition
05.2006 - 01.2007
R&D Formulation Chemist
PureTek Corporation
03.2006 - 05.2006
Sr. Research Associate
IVAX(TEVA) Pharmaceuticals
05.2003 - 06.2005
Bachelors in PHARMACY - Pharmaceutical Sciences And Pharmacy
Dr. Ahmed Abortion CEnter in UAE +971559464007 ︎Sa at Dr. Ahmed Abortion CEnter in UAE +971559464007 ︎SaDr. Ahmed Abortion CEnter in UAE +971559464007 ︎Sa at Dr. Ahmed Abortion CEnter in UAE +971559464007 ︎Sa