HSU CHENG M A
Acton
Summary
Accomplished professional with +12 years of experience in managing process development and improvement in polymer and plastic manufacturing industries. Strong foundation in extrusion processing, data analysis, cost-reduction strategies, and energy-saving solutions. Proficient in AutoCAD, CES, CAPA, PHA, HAZOP, LOPA, Oden, and FDA regulations. Recognized for innovative problem-solving skills and critical thinking abilities to tackle complex business challenges effectively.
Overview
12
12
years of professional experience
1
1
Certification
Work History
Senior Process Engineer
Teknor Apex
02.2024 - Current
- Work with Chemists and Operations team to implement new or transferred material technology and development.
- Responsible for the Batch Card maintenance and update which is include Manufacturing Instructions, Standard works documents, effects Matrix, process parameter, and Control Plans
- New technology (AI) applications and competitive uses of same in work with materials, products, and processes, and in the development of new knowledge.
- Identifying critical extrusion process parameters and applying statistics to optimize process/equipment to increase production by 13% and improve uptime by 15%.
- Developing and delivering training programs to supervisor & operators, ensuring they can safely, effectively operate equipment and optimize production.
Senior Process Development Engineer
Medtronic
03.2022 - 02.2024
- Recommend and implement equipment and process modifications to meet quality standards and improve production efficiencies, manufacturing techniques as well as production yields for existing products.
- Lead the innovation, development and optimization of new manufacturing concepts, processes, and procedures for transfer to manufacturing operations.
- Develop manufacturing processes that are applicable to statistical process control and measurement systems.
- Lead the catheter extrusion engineering to validating and troubleshooting processes, identifying, and implementing process improvements, managing projects, and expanding extrusion capabilities
- Generate and conduct validations independently and assist technicians and engineers in executing validation protocols (IQ/PQ/PC/QO/PQ/TMV)
Process Engineer II
Johns Manville
03.2021 - 03.2022
- Identify sheet extrusion process improvement, development, and implement new technologies to reduce costs ($292,000) and improve product quality, optimize the utilization and longevity of process equipment.
- Develop standard control processes, standard operating procedures, and manufacturing specifications to increase production efficiency and decrease downtime by 16%.
- Lead trials and cooperate with the R&D teams in the new products industrialization and the improvement of the existing products.
- Perform continuous analysis identifying areas for improvement and provide corrective actions.
- Actively support improvement of safety performance by encouraging safe behaviors of the team and engaging in the process to improve safe environment.
- Work closely with internal and external resources to resolve technical issues. Share learnings and findings in a proactive way in the technical community and potentially participates in the center of excellence
Product Specialist
Formosa Plastics Corp
03.2020 - 03.2021
- Make Manage year-long production/sales/inventory of PE business among various products and domestic/export channels; update the status for upcoming forecasting, planning, and business optimization routinely.
- Keep good track of pricing, contract, terms, and rebate of domestic accounts and execute price adjustments, contract renewal, and rebate issuance to facilitate accurate business transactions and decisions.
- Maintain desired inventory level and product allocations in various channels and coordinate across plant/operation, customer service, and sales to move aging inventory and ensure inventory availability/optimization.
- Information research and analysis includes pricing, inventory, order verification, account profitability, fleet utilization, contact performance, sample performance and potential customer information.
- Research and analyze data to provide consultation and/or expert advice to Management, Sales, Customer service and production.
- Solve and recommend resolution to discrepancies/abnormalities, customer complaints and/or quality issues to department and management.
Process Engineer
Formosa Plastics Corp. /Testengeer, Inc.
03.2016 - 03.2020
- Analyze and interpret process data to improve production, efficiencies, and operating costs.
- Provide engineering support for maintenance, turnaround, and PSM related activities and incident investigations.
- Observe and monitor process. Troubleshoot processes constantly and consistently, reacting urgently and with agility to determine the root cause of problems and to solve them as they occur.
- Monitor the process data and compare it with laboratory data to optimize product quality. Analyze abnormal process condition and recommend corrective action.
- Work on cross functional teams with sales, marketing, R&D and production to solve customer complaints.
- Prepare and implement improvement projects to reduce costs, increase operating profit and meet business needs.
- Coordinate with all PO plants’ managers and engineers to ensure that products comply with FDA regulations, company policies, operating procedures, processes, and task assignments.
Process Engineer
Inteplast Group Ltd.
07.2013 - 10.2015
- Monitor blown film extrusion processes and implement cost and quality improvements to minimize waste.
- Establish and implement safety control plan and guidelines to reduce injuries.
- Develop and implement training courses for extrusion, slitting and winding line operator training, including new starts, increasing manpower flexibility, and reducing downtime.
- Create and maintain quality control plan to improve quality and reduce customer complaints.
- Collaborate with shift supervisor to optimize standard operate condition, standard operating procedure. Such as: temperature profile setting, shut down/start-up and purge procedure.
- New product development. Involve in material selection and incoming material inspection. Work with teams to develop and improve processes.
- Work with extrusion, slitting, folding, and bagging department supervisor to improve the production by 11% and reduce the cost by 5%.
- Lead coach and evaluate operators to maximize the effectiveness of the team by utilizing unique individual skills and personalities.
Education
Master - Materials Engineering
University of Dayton
Dayton, OH01.2013
Bachelor - Materials Engineering
Tatung University
Taipei, Taiwan01.2007
Skills
- Pressure management
- Problem-solving
- Continuous Improvement
- Data Analysis
- Project Management
- Sales and Pricing Strategy
- Technical Support
- Quality Management
- Business Management
- Design of Experiments
- RCCA
- PFEMA
- Waste reduction
- Hazard analysis
Certification
Core Level Ignition Class , Inductive Automation - 2024
Studio 5000 Logix , Rockwell Automation - 2021
iPRSM Software , Curtiss-Wright - 2019
Languages
English
Professional Working
Chinese (Mandarin)
Native or Bilingual
Timeline
Senior Process Engineer
Teknor Apex
02.2024 - Current
Senior Process Development Engineer
Medtronic
03.2022 - 02.2024
Process Engineer II
Johns Manville
03.2021 - 03.2022
Product Specialist
Formosa Plastics Corp
03.2020 - 03.2021
Process Engineer
Formosa Plastics Corp. /Testengeer, Inc.
03.2016 - 03.2020
Process Engineer
Inteplast Group Ltd.
07.2013 - 10.2015
Master - Materials Engineering
University of Dayton
Bachelor - Materials Engineering
Tatung University
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