Summary
Overview
Work History
Education
Skills
Certification
Languages
Timeline
Generic

Hussain Rahman

Dublin,Ohio

Summary

A highly motivated, innovative, and result-oriented individual with 9+ years of experience in Design, Development and Product analysis. Summary A diligent and self-motivated professional with 9+ years of hands-on industry experience in Design, Product Development and Product analysis. 9+ years of experience in 2D/3D CAD. 9+ years of experience in Data analysis. 5+ years of experience in Designing and Development of Interior Trim components. An effective communicator and team leader with excellent analytical and problem-solving skills having experience of handling large taskforce. Applied strong interpersonal and communication skills in working with all levels of personnel to gain valuable insight and avoid potential problems.

Overview

9
9
years of professional experience
1
1
Certification

Work History

CAD ENGINEER

Mahindra Motors
02.2018 - 08.2022
  • Worked on Rear and Front Seat of SUV from Mahindra Motors
  • Worked on Seat structure and other components plastics & foam
  • Concept Design for Seat Frames-Structures and components such as sheet metal back Panel & cushion pan
  • Worked on Rear Seat Structure Design and Engineering, mostly part of recliner and cushion structure design
  • Office for team plant meetings, feasibility signoffs, supplier meetings
  • Worked on complete seat and seat components like structure and plastics
  • Designed Frames components such as seatback, Cushion Pan, Mounting Brackets and Tubular components with cushion tilt and slide mechanism and Kinematics
  • Part of legal/Regulatory and durability tests such as Seat belt anchorage test, BSR test, ingress egress test
  • Worked on 2nd row rear seat structure design (fold and slide) and made various design proposals
  • Worked on 3rd row seat structure (fold and kneel) and made various design proposals
  • Successfully accomplished: seat frame design, concepts with manufacturing feasibility and VAVE
  • Design and development of interior trim components for automotive seating systems, including seat covers, headrests, armrests, and decorative accents
  • Design and development of interior trim components, including dashboards, door panels, center consoles, and decorative accents, ensuring alignment with aesthetic, ergonomic, and functional requirements
  • Worked closely with interdisciplinary teams, including automotive designers, safety engineers, and suppliers, to create cutting-edge foam solutions that prioritize comfort, durability, and safety
  • Assisted the automotive cushion foam and back foam design team with CAD modeling, material testing, and prototype development
  • Design and development of seat fixer mounting brackets for automotive seating systems, ensuring compliance with stringent safety and quality standards
  • Conducted research on materials and manufacturing processes to select suitable materials and fabrication methods for seat fixer brackets, considering factors such as strength, weight, and cost-effectiveness
  • Performed finite element analysis (FEA) and simulation studies to assess bracket performance under various loading conditions, optimizing designs for safety and durability
  • Responsible for managing data from suppliers for different accessories/parts
  • Checked CAD drawings of accessories from suppliers and make sure the accessories fit the unit properly without any clashes with other parts in the assembly
  • Provide feedback to the suppliers if the accessories have interference or fit issues
  • Coordinated projects within the team and organizing workflow to assist in assigning engineers to specific projects and products related to seat designs
  • Specialized in the designing and assembling of recliner components, following precise assembly instructions and blueprints
  • Conducted Simultaneous Development Team meetings to review feasibility sections and 3D CAD Models
  • Participate in design reviews to identify potential manufacturability issues early in the product development process and propose feasible design changes
  • Good understanding of GD&T
  • Ensuring design integration by liaising with other teams
  • Updating the approved accessory drawing to Enovia V5 VPM navigator and creating the part number
  • Reorganizing the supplier accessories data in Enovia V5 VPM Navigator to Maruti’s part policies and giving part numbers
  • Technical skills and tools used: Catia V5, Enovia V5 VPM Navigator, Data management, Supplier Management.

DESIGN ENGINEER

Mold-Tek Technologies INC
06.2013 - 02.2018
  • Conceptualized, designed, and validated interior trim components, including door panels, dashboard, seats (Front/Rear) and center console, while adhering to industry standards and safety regulations
  • Collaborated with cross-functional teams, including manufacturing, quality control, and suppliers, to ensure efficient production and product quality
  • Hands on experience in existing and new product development projects focusing on cost reduction opportunities
  • Worked with a team of 7 design engineers in developing interior trim components for Mahindra
  • Utilize ergonomic principles and human factors engineering to optimize comfort, posture support, and adjustability of seats for end-users
  • Responsibilities included feasibility studies, development of attachment features, manufacturing feasibility, and design validation
  • Managed the integration of advanced materials and technologies to enhance interior aesthetics and functionality
  • Conducted design reviews and simulations to identify and resolve potential issues, ensuring optimal performance and safety
  • Lead Engineer for various seat plastic components for different vehicle models
  • Determining seating and interior plastics component A-surface and B-attachments feasibility
  • Conducted feasibility studies to assess the viability of new design concepts, considering cost, manufacturability, and performance factors
  • Reviewed designs, cut sections, and determined solutions for parts interfacing
  • Collaborated with suppliers to select materials and processes that met project requirements and quality standards
  • Creation of part numbers using Enovia V5 and linking that part number to the assembly
  • Managing the bill of materials for different assemblies
  • Technical skills and tools used: CATIA V5, Enovia V5 VPM navigator, ERP system (Baan).

Education

M.S - Information Science and Engineering

Trine University

B.S - Information Engineering

JNTU University

Catia V5 -

Skills

  • CAD TOOLS: CATIA V5,V6, AutoCAD
  • PLM/PDM SOFTWARES: Enovia V5 VPM Navigator
  • FEA SIMULATION TOOLS: Hyper Mesh
  • QUALITY & PRODUCT: GD&T, BOM, ERP, PLM, Lean Manufacturing, 5S
  • DEVELOPMENT TOOLS SOP, GMP, ISO 9001 standards
  • OTHERS: Microsoft Office (Word, Excel, PowerPoint)

Certification

CATIA V5

Languages

English
Full Professional
Hindi
Native or Bilingual
Telugu
Native or Bilingual
Urdu
Native or Bilingual

Timeline

CAD ENGINEER

Mahindra Motors
02.2018 - 08.2022

DESIGN ENGINEER

Mold-Tek Technologies INC
06.2013 - 02.2018

M.S - Information Science and Engineering

Trine University

B.S - Information Engineering

JNTU University

Catia V5 -

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Hussain Rahman