Hussein Mahmoud Karam

• Ensure compliance with GM safety requirements through regular audits, corrective actions, and follow-up.
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• Support ISO procedures and strengthen GM Manufacturing System (GMS) principles across material handling operations.
• Lead daily operations discussions with shopfloor teams; escalate constraints and risks to management with clear action plans.

• Generated USD 8K savings per lot on the 310S program by reducing packaging by 3 containers per lot.

• Achieved 100% build-plan support with 100% inventory accuracy, enabling flawless 310C launch readiness

• Maintain PFEP accuracy and part presentation standards; drive adherence to material delivery routines.
• SAP (IM): GR/GI, Reservations, PR creation; inventory accuracy & material availability for production - align with MRP and production planning teams.
• Coordinate mobile equipment status and facility needs; support SFMEA and GMOS reviews and engineering change implementation.

• Created engineering documentation for manufacturing processes, equipment specifications, and change notices.
• Reduced scrap from 9.0% to 4.4% (better than 5.5% benchmark) by improving process controls and structured root-cause problem solving.
• Reduced assembly model changeover time using SMED from ~3 hours to an average of ~50 minutes, improving line availability.
• Analyzed production processes to identify improvement opportunities in cost, efficiency, and quality.

• Monitored and controlled project activities; resolved design, quality, and production issues with cross-functional teams.
• Managed costing/quotation activities and procurement of equipment, tools, and facilities; supported line installation and validation.
• Owned end-to-end delivery for the 412B Floor Harnesses project, achieving all required deliverables and milestone dates.

• Supervised production parameters (materials, labor, machines) and supported short-term planning for film lines.
• Led shifts for polypropylene cast film, slitter, and metallize lines with focus on safety and output stability.