Ian Morby
Summary
Focused Mechanical Engineer versed in prototype development, feasibility analysis, and design modification. Solves technical and mechanical design challenges and collaborates with production teams to implement efficient manufacturing processes.
Overview
12
12
years of professional experience
Work History
Mechanical Engineer
Joyson Safety Systems
08.2024 - Current
- Designed and printed tooling for quality control to inspect their work faster
- Designed and implemented tooling for an airbag inflator assembly line
- Reduced hazardous waste by setting up stations that could prepare the waste for recycling, saving the plant $80,000 annually
- Worked with Cognex camera systems to detect defects in the material
- Set up Six Sigma training sessions for the management
- Formed relationships with the local community college to try and get students internships
- Worked with global suppliers to get tooling or other materials that we may need
- Used personal3D printer to prototype and build tooling for the assembly line as a cost-savings proposal
- Produced designs for projects using AutoCAD and Inventor
- Oversaw maintenance activities on critical equipment, ensuring optimal functionality at all times
- Developed3D models using CAD software to optimize product designs
- Negotiated with vendors to secure cost-effective solutions without compromising quality
- Eliminated malfunctions in systems and components with recommended design modifications
- Analyzed mechanical systems failures and developed effective solutions to prevent reoccurrence
- Authored comprehensive maintenance protocols for mechanical equipment, prolonging operational life
- Managed relationships with vendors, suppliers, and contractors throughout project execution phases
- Maintained open communication with project managers to ensure timely completion of tasks within budget constraints
- Design, build, and test a compact tensile tester that integrates with an optical microscope and reduces the American Society for Testing and Materials (ASTM) percent bending to less than5% while keeping costs under $10,000
- 3D modeled a clamp design for the mini tensile tester
- Performed failure analysis on different mechanisms of the tensile tester
- Used strain gauges and LabView to measure the percent bending of metal samples
- Streamlined assembly lines for optimal performance, resulting in reduced downtime and increased output.
PV Designer
Blue Raven Solar
06.2022 - 07.2024
- Use3D modeling software to quickly model homes and panel arrangements that fit within the regulation
- Use photos and other context clues to find the cheapest, safest, and most convenient way to interconnect the PV system to the client's home
- Communicate with salesmen to design a solar panel layout that would satisfy the client
- Systematically follow processes to accomplish tasks and design a safe layout for the client
Production Technician
Ultrax Aerospace
10.2017 - 04.2018
- Designed templates for laser engraving/cutting and improved efficiency by producing multiple parts at a time
- Contributed to continuous improvement initiatives by actively identifying and participating in optimization opportunities
- Used CAD software to3D model and3D print parts for a mock cockpit
- Improved production costs by3D printing connectors for $5.00 a connector from $25.00
- Brought new employees up to speed quickly, training on production processes, quality requirements, and safety behaviors
- Improved production efficiency by writing procedures to help new employees
Power Plant Internship
Dogwood Energy
01.2013 - 05.2013
- Worked with PI to create an Excel sheet that could find levels, between two dates, within a baker tank, wastewater tank, and zero-level discharge
- Gathered wind speed readings from within an air condenser and created an Excel spreadsheet to show the speeds, location within the air condenser, humidity, time, etc
- Created Excel spreadsheets and organization tools
- Researched relay settings to stay within NERC compliance and presented the results
- Shadowed engineers and experienced real-world problems of a power plant
- Looked through plant designs and learned the fundamentals of the power plant process
- Learned about safety and compliance within the workforce
Power Plant Internship
Dogwood Energy
06.2015 - 08.2017
- Worked with PI to create an Excel sheet that could find levels, between two dates, within a baker tank, wastewater tank, and zero-level discharge
- Gathered wind speed readings from within an air condenser and created an Excel spreadsheet to show the speeds, location within the air condenser, humidity, time, etc
- Created Excel spreadsheets and organization tools
- Researched relay settings to stay within NERC compliance and presented the results
- Shadowed engineers and experienced real-world problems of a power plant
- Looked through plant designs and learned the fundamentals of the power plant process
- Learned about safety and compliance within the workforce
Education
Bachelor of Mechanical Engineering - Mechanical Engineering
Brigham Young University
Provo, UT04.2024
No Degree - Aerospace Engineering
University of Kansas
Lawrence, KSAssociates of Engineering - undefined
Metropolitan Community College-Longview
Lee's Summit, MO05.2015
Math and Engineering Focus
Lee's Summit West High School
Lee's Summit, MO05.2013
Engineering Program and Project Lead the Way
Summit Technology Academy
Lee's Summit, MO05.2013
Skills
- CAD
- C and Matlab Programming
- Six Sigma and lean manufacturing
- Student Pilot
- Composite Manufacturing and Structure Analysis
- Compliant Mechanism Analysis
- ANSYS solutions
Awards
Student Pilot [2015 -2021], Society of Manufacturing Engineers Education Foundation Scholarship [2013], Member of Metropolitan Community College Engineering Club [2013 -2016], Eagle Scout [Awarded in May2013], Sponsored to attend Experimental Aircraft Association (EAA) Air Academy in Oshkosh, WI by local EAA Chapter91 [August2013], Missionary work in Taiwan [May2018 - April2020]
Other Qualifications
- Communicative
- Responsible and detail-oriented
- Self-learner and self-motivated
- Skilled in problem-solving, analysis, and innovation
Languages
Chinese (Mandarin)
Limited Working
Timeline
Mechanical Engineer
Joyson Safety Systems
08.2024 - Current
PV Designer
Blue Raven Solar
06.2022 - 07.2024
Production Technician
Ultrax Aerospace
10.2017 - 04.2018
Power Plant Internship
Dogwood Energy
06.2015 - 08.2017
Power Plant Internship
Dogwood Energy
01.2013 - 05.2013
Associates of Engineering - undefined
Metropolitan Community College-Longview
Math and Engineering Focus
Lee's Summit West High School
Engineering Program and Project Lead the Way
Summit Technology Academy
Bachelor of Mechanical Engineering - Mechanical Engineering
Brigham Young University
No Degree - Aerospace Engineering
University of Kansas
Similar Profiles
Livia LebenszkyLivia Lebenszky
Planning Specialist at Joyson Safety SystemsPlanning Specialist at Joyson Safety Systems
Josh RandallJosh Randall
Chemical Operator at Takata/Joyson Safety SystemsChemical Operator at Takata/Joyson Safety Systems
Samantha BuenoSamantha Bueno
International Trade and Customs at Joyson Safety SystemsInternational Trade and Customs at Joyson Safety Systems