Ian Thomas
Newark,DE
Summary
Experienced Logistics Coordinator and Operations Supervisor with 15+ years of proven success in multiple industries. Skilled in SAP, inventory/supply chain management, and ensuring workplace compliance in accordance with cGMP, ISO, and all regulatory safety standards. Excellent communicator with a record of driving efficiency, quality, and cross-functional collaboration in high-pressure environments.
Overview
17
17
years of professional experience
1
1
Certification
Work History
Machine Operator (Contract)
AstraZeneca
01.2025 - 08.2025
- Owned process and equipment performance by operating packaging equipment (tablet fillers, thermoformers, labelers, case packers, etc.) in a safe and efficient manner.
- Understood and complied with cGMPs, SOPs, and site safety procedures.
- Verified quality of product and components for NDC packaged.
- Supplied equipment with components and product; met lifting requirements up to 75 lbs.
- Performed detection system challenges on applicable equipment.
- Conducted maintenance activities including center lines, troubleshooting equipment jams, inspection, cleaning (quarterly cleanings), and tightening of equipment.
- Executed and improved changeover, assembly/disassembly, and equipment adjustments to optimize performance.
- Set up and performed first point troubleshooting of packaging equipment; documented event forms and performed problem-solving activities.
- Cleaned and purged packaging equipment; accurately documented packaging/cleaning activities in worksheets, logbooks, and Traksys system.
- Performed quality inspections and in-process testing (torques, seal integrity, leak tests, appearance).
- Reworked packages according to SOPs or Rework Packaging Orders to correct deviations.
- Assisted in (re)qualification and (re)validation of equipment by supporting engineering in protocols/testing; participated in factory acceptance tests.
- Created/modified SOPs and standard work cards.
- Responsible for recycling and waste management of line operations.
- Actively participated in PET and site strategy initiatives, Kaizen, and SMED events.
- Attended SHE, GMP, PET, and site meetings; facilitated tier meetings to record performance, identify opportunities, and share best practices.
- Participated in deviation investigations and root cause analysis using 5-Why; documented event worksheets.
- Worked extra shifts, weekends, and alternative schedules as needed to meet production demands.
Chemical Process Operator
Sun Chemical
01.2024 - 01.2025
- Performed complex chemical batch manufacturing in accordance with ISO9001 and AS9100 standards.
- Operated automatic and manual processing equipment in C1D1 and C1D2 explosion proof environments, particularly within hazardous material handling and solvent extraction.
- Monitored and controlled process variables such as temperature, pressure, and flow rates.
- Performed first line troubleshooting such as equipment malfunctions, computer program issues, and setting adjustments.
- Extracted and submitted batch samples for onsite lab testing to confirm all specificity and EPA requirements met to industry standard.
- Strictly adhered to all SOPs, and diligently performed comprehensive pre/post operation procedures, including nitrogen purge cycling and gas chromatography testing, ensuring compliance with regulatory mandates and safety requirements.
- Performed glassware washing, sterilization, and operation of steam sanitizers as part of laboratory support functions.
Logistics Coordinator/Operations Manager
Avelo Airlines
12.2022 - 01.2024
- Performed all airport shipping and receiving; served as point of contact for all outside vendors and suppliers.
- Directed team activities, established task priorities, scheduled and tracked aircraft maintenance planning and repair analysis.
- Managed and maintained all inventory and allocated airworthy parts and materials to other airports throughout the U.S.
- Developed and maintained positive interdepartmental relationships with key personnel, FAA, and TSA officials to ensure efficient hangar operations.
- Identified operational and performance issues and worked with managers to resolve concerns.
Production Supervisor
Carlyle Cocoa, LLC
09.2021 - 12.2022
- Performed regular quality checks throughout the production process to ensure customer specifications were met.
- Coordinated production requirements with material handling and staffing functions.
- Oversaw inventory and physical counts using SAP; performed periodic cycle counts to verify outgoing orders.
- Set up, adjusted, and maintained machines to operate at peak levels and meet challenging demands.
- Delegated tasks to multiple employees while maintaining an efficient workplace.
- Operated industrial dishwashers and performed glassware washing as part of production and quality support activities.
Shop Steward
LIUNA Local 199
06.2013 - 04.2021
- Identified and addressed workplace issues in a timely manner.
- Ensured compliance with safety standards established by the union.
- Facilitated communication between management and employees.
- Guided team to consistently achieve daily, weekly, and monthly construction benchmarks.
Order Fulfillment Supervisor
McKesson
11.2008 - 12.2012
- Supervised a team of 10+ order pickers and packers to ensure proper product handling and timely delivery of orders.
- Trained new staff on picking, packing, shipping, receiving, inventory control procedures, and safety regulations.
- Communicated daily with internal departments regarding any issues or changes in customer requirements affecting fulfillment processes.
- Ensured compliance with company policies and procedures relating to health and safety standards.
- Trained employees on packaging, equipment operation, and inventory management.
- Managed intercompany material transfers across program repair facilities; monitored pick, inspect, pack, and ship processes.
Education
High School Diploma - undefined
James H. Groves
Wilmington, Delaware06.2009
Skills
- Logistics Oversight
- Workflow Optimization
- Inventory Management
- Document Control
- Organizational Management
- Customer Service
- Cross-functional Communications
- Schedule Management
- Supply Chain Management
- MS Office
- SAP
- Policies and Procedures Implementation
- Operations Management
- Regulatory Compliance
- Team Leadership
- Supply Chain Distribution
Certification
- CS Coaching Systems | Operator Certification in Lift Truck Operator 3 | 2024-05
- Forklift Operator certification renewed, valid until May 2027.
- C-Tech | Network Cabling Certification in Copper/Fiber Optic Telecommunication Systems | 2010-05
- Earned certification to design, install, and set up high-speed copper/fiber optic information networks and telecommunication systems.
Timeline
Machine Operator (Contract)
AstraZeneca
01.2025 - 08.2025
Chemical Process Operator
Sun Chemical
01.2024 - 01.2025
Logistics Coordinator/Operations Manager
Avelo Airlines
12.2022 - 01.2024
Production Supervisor
Carlyle Cocoa, LLC
09.2021 - 12.2022
Shop Steward
LIUNA Local 199
06.2013 - 04.2021
Order Fulfillment Supervisor
McKesson
11.2008 - 12.2012
High School Diploma - undefined
James H. Groves
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