IFEANYICHUKWU ANYADIBE
Chesterfield,US
Summary
A result-oriented Lean Six Sigma Black Belt Engineer with advanced experience in Design & Process Implementation, extensive cross functional experience in Supplier & Customer Quality, Project Management, Manufacturing, Purchasing & Procurement, Operations and Business Planning.
Overview
22
22
years of professional experience
1
1
Certification
Work History
BGS F-15 Hardware Quality Engineer
Boeing
01.2023 - Current
- Supports multiple phases of the development life cycle for hardware quality
- Work closely with upfront design to highlight areas of concern and put plans in place to mitigate risk
- Coordinate/Facilitate Root Cause Corrective Actions (RCCA)
- Continuously manage and analyze quality process data, and conduct Design of Experiment (DOE) to optimize process conditions.
Senior Vehicle Embedded Software and Connectivity Quality System Engineer
Ford Motor Company
07.2021 - 12.2022
- Focused on special projects for connected vehicle 12V battery Key off Load State of Charge and social media to improve customer Quality
- Applied lean and fundamental engineering principles in savings over $10,000,000
Senior Supplier Incoming Quality Engineer
Ford Motor Company
09.2020 - 07.2021
- Used detailed, data-driven, and empirical results in application of advanced engineering principles and analytical techniques to continuously improve manufacturing processes and the quality of products
- Eliminated manufacturing pain points and increasing Quality manufacturing efficiency.
- Set up process, designed and implemented advanced quality process monitoring, control methodology with Lean Six Sigma tools
Senior Powertrain Supplier Operation Engineer
Fiat Chrysler Automobiles (FCA)
01.2019 - 01.2020
- Managed all of suppliers Quality and Operations functions for AQP and current/serial production deliverables
- Managed continuously improvement projects and led a cross-functional team to reduce product deficiencies 35% utilizing Six Sigma methodology and statistical quality process control
- Drove APQP activities, Corrective Actions, Kaizen improvements, 5S activity, PDCA, 5 Why at supplier location
- Conducted extensive and ongoing risk-based assessments for suppliers
- Provided on-site support at suppliers’ facility to ensure launch readiness as required with program launch
- Worked Cross Functionally with Engineering, Manufacturing and Purchasing to ensure proper designs, suppliers, and manufacturing process are selected
- Led Problem Solving activities and manage key component quality milestones
- Drove changes within both plant manufacturing and component suppliers to resolve quality related incidents and operational issues
- Provided on-site support at FCA internal assembly plants as required
- Developed and presented program status updates and articulated open issues to senior management.
Supplier Quality Engineer
Joyson Safety Systems
01.2015 - 01.2019
- Championed Quality Best in Class Project and Implementation of Global Quality and Production Standard
- Project Leader on quick response for Quality and Operations
- Conducted extensive and ongoing risk-based assessments for suppliers
- Developed suppliers about root cause analysis and factual findings
- Working directly with suppliers by issuing supplier corrective action requests (SCAR)
- Reviewing corrective action submissions, preventive action submissions, Continuous improvement plan up to the verification of closure and helping suppliers on corrective action Effectiveness and Sustainability projects
- Audited existing and new suppliers for compliance to ISO/TS standard using the process approach to drive standardization, waste elimination, and continuous improvement process
- Developed APQP processes such as Design Guidelines, FMEA, Control Plans, MSA, SPC, PPAP, and PSW, as part of the product realization process
- Mitigated risks by collaborating with Engineering and Purchasing to resolve complex supplier quality process solutions
- Reviewed, Initiated Test Plan, coordinate, and Validate Supplier Change Request
- Performed readiness reviews for various projects and working with suppliers during the initial phase of development of prototypes
- Aid the supplier with incorporating Quality detection within the process layout.
Quality Engineer
Takata Automotive Industry
01.2014 - 01.2015
- Applied total quality management tools/approaches to analytical/reporting processes for each department
- Developed and initiated standards and methods for inspection, testing, and evaluation
- Developed APQP processes such as Design Guidelines, FMEA, Control Plans, MSA, SPC, PPAP, or PSW, as part of the product realization process
- Interfaced with procurement, Engineering, Manufacturing, Customer, or Vendors to coordinate and resolve quality-related problems
- Conducted supplier audits to drive standardization, waste elimination, and continuous improvement process
- Championed problem solving and root cause analysis activities with suppliers and customers to eliminate reoccurrence of non-conformance.
Manager
Arioline, Inc.
01.2008 - 01.2014
- Conducted general oversight of transportation department with policy changes
- Planned, organized, and managed employee performance emphasizing productivity, efficiency, and service.
Production Supervisor
Anammco Automobile
01.2002 - 01.2008
- Provided manufacturing information by compiling, initiating, sorting, and analyzing production performance records and data
- Developed, tracked, and reported customer services metrics for process failure mode and effects analysis (PFMEA), design failure mode and effects analysis (DFMEA) and statistical process control (SPC) purposes, and directed facility personnel towards associated process improvements
- Worked closely with customers and fellow Engineers staff to meet specific PPAP and APQP documentations.
Education
Master Engineering Management -
University of Detroit Mercy
Detroit, MI04.2016
Bachelor Health Administrator -
Eastern Michigan University
Ypsilanti, MI12.2012
Bachelor Mechanical Engineering -
Enugu State University of Science And Technology
Enugu, Nigeria12.2007
Skills
- Internal/External Auditing, PPAP, APQP, FMEA, MSA, SPC, Supply Chain Management, Smart Manufacturing, Continuous Improvement Planning, Project Management, Root Cause Analysis tools, Quality Strategic Management System, 8D, 5 WHY, Fish Bone Analysis, Kepner Tregoe Analysis, AUTOCAD, End User Application with SAP in PM, PS and MM Modules
Certification
- Management and Strategy Institute, LLC - Six Sigma Lean Black Belt Professional (LBBP)
- Quality – One International - Failure Mode and Effects Analysis (FMEA)
- Quality – One International - Statistical Process Control (SPC)
- ASQ - Quality Improvement Fundamentals Workshop
- Ford Technical Education Program (FTEP) - Global 8D
- Ford Technical Education Program (FTEP) - Product Reliability
- Ford Technical Education Program (FTEP) - SPC
- Ford Technical Education Program (FTEP) - Experimental Design
- AIAG IATF 16949: 2016 Supplier Auditor Certification
- Massachusetts Institute of Technology (MIT) - Smart Manufacturing: Moving from Static to Dynamic Mfg. Operation
Security Clearance
US Security Clearance (Active)
Personal Information
Title: Boeing Designated Expert – Defect Prevention (Pending Candidate)
Timeline
BGS F-15 Hardware Quality Engineer
Boeing
01.2023 - Current
Senior Vehicle Embedded Software and Connectivity Quality System Engineer
Ford Motor Company
07.2021 - 12.2022
Senior Supplier Incoming Quality Engineer
Ford Motor Company
09.2020 - 07.2021
Senior Powertrain Supplier Operation Engineer
Fiat Chrysler Automobiles (FCA)
01.2019 - 01.2020
Supplier Quality Engineer
Joyson Safety Systems
01.2015 - 01.2019
Quality Engineer
Takata Automotive Industry
01.2014 - 01.2015
Manager
Arioline, Inc.
01.2008 - 01.2014
Production Supervisor
Anammco Automobile
01.2002 - 01.2008
Master Engineering Management -
University of Detroit Mercy
Bachelor Health Administrator -
Eastern Michigan University
Bachelor Mechanical Engineering -
Enugu State University of Science And Technology
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