Igor Kuznetsov

• Operated advanced prototyping tools to develop functional models for product testing. Utilized sine bars and angle plates to machine multiple angles in a single tool pass. Collaborated with engineers to refine design specifications and improve prototype accuracy, corrected errors from new engineers during blueprint creation. Conducted thorough inspections on prototypes to ensure adherence to quality standards. Verified that all equipment passed certified inspections. Implemented process improvements that enhanced prototyping efficiency and reduced turnaround time, including acquiring multi-tool holders to minimize setup time. Trained junior technicians on best practices for prototype assembly and troubleshooting. Monitored coolant, lubricants, and machining accuracy across all machining centers. Managed workflow schedules to prioritize high-impact projects in a fast-paced environment, effectively switching between multiple projects under pressure. Analyzed prototype performance data to identify trends and recommend design adjustments. Designed tool holders and part fixtures to achieve final product requirements. Determined optimal materials for each project. Collaborated with quality assurance teams to identify potential defects early in the prototyping process, ensuring only top-quality products advanced to final development stages. Performed detailed inspections on parts for wear and verified material quality. Contributed to cost-reduction efforts by identifying material savings and process improvements, including recommending machine upgrades to enable customized cutters, reducing costs and improving delivery timelines. Maintained a safe work environment by adhering to safety protocols and promptly reporting hazards. Assisted in the development of new product lines by contributing innovative ideas, such as recommending material substitutions (e.g., replacing 7075 aluminums with 6061 for 40% cost savings). Performed in-process and final quality checks using calipers, micrometers, and precision measuring tools. Coordinated with CNC manufacturers to update software and certify machine setups. Inspected products and machinery to maintain quality and efficiency, and documented findings with proactive recommendations to senior leadership. Examined incoming materials against documentation to verify accuracy and quality. Reviewed worker logs, processing sheets, and specification sheets to confirm compliance with quality assurance standards. Calibrated machines to maintain productivity levels and adherence to quality standards. Performed routine equipment maintenance and minor repairs to minimize downtime.

Welded aluminum using MIG and TIG processes. Set up and operated punch and brake presses, double ram, and worked as a die setter in the fabrication department. Trained new staff in operational procedures, enhancing team productivity and performance.

Calibrated machines and inspected incoming materials for accuracy and compliance.

• Operated and programmed Fanuc Lathe; operated Bridgeport’s and manual lathes. Set up and operated boring mills. Performed quality control on team-finished products.

• Trained junior technicians in prototype assembly and troubleshooting.
• Led teams in fabrication departments, enhancing productivity and performance.
• Supervised operations involving Fanuc Lathe, Bridgeport, boring mills, and manual lathes.