Summary
Overview
Work History
Education
Skills
Accomplishments
Certification
COMPUTATIONAL SKILLS
PATENTS
SELECTED PUBLICATIONS
Languages
Timeline
Generic

Ihab Grace

Grosse Pointe Woods,USA

Summary

10+ years of work experience in the automotive domain, strong expertise in Structural Finite Element Analysis (FEA), Computer Simulation, Modeling of batteries and HV systems and vehicle structure, Crashworthiness Performance of High Voltage systems. Knowledge of Design and Release roles in Structural design. Experience with design of HV battery modules. Ability and adaptability to work in a competent environment. Team spirited and effectively work with cross-functional teams.

Engineering professional with proven ability to innovate and solve complex technical challenges. Known for delivering high-quality solutions and driving team success through effective collaboration and adaptability. Skills include systems analysis, project management, and technical troubleshooting.

Experienced with applying engineering principles to real-world problems, leading to impactful solutions. Utilizes analytical skills and technical knowledge to enhance operational efficiency. Track record of effective team collaboration and project completion.

Competent Engineering professional offering foundation in engineering project management and design. History of success in performing load and cost calculations and establishing clear parameters. Detail-oriented with strong knowledge of [Area of expertise] and [Software].

Detail-oriented, organized, and meticulous employee. Works at fast pace to meet tight deadlines. Enthusiastic team player ready to contribute to company success.

Award-winning [Type] Engineer focused on sustainable design. Highly effective at working with teams of designers and builders to accomplish projects on-time and according to cost constraints.

Analytical [Job Title] focused on applying sound engineering principles using both traditional and innovative methods.

Recent graduate with foundational knowledge in [Area of study] and hands-on experience gained through academic projects and internships. Demonstrates strong teamwork, problem-solving, and time-management skills. Prepared to start career and make meaningful contributions with commitment and drive.

Thorough team contributor with strong organizational capabilities. Experienced in handling numerous projects at once while ensuring accuracy. Effective at prioritizing tasks and meeting deadlines.

Innovative technology professional with several years of diverse experience. Skilled in enhancing systems and aligning technical solutions with business objectives. Proven success in leading projects from start to finish and contributing to organizational growth and success.

Demonstrates strong analytical, communication, and teamwork skills, with proven ability to quickly adapt to new environments. Eager to contribute to team success and further develop professional skills. Brings positive attitude and commitment to continuous learning and growth.

Detail-oriented individual with exceptional communication and project management skills. Proven ability to handle multiple tasks effectively and efficiently in fast-paced environments. Recognized for taking proactive approach to identifying and addressing issues, with focus on optimizing processes and supporting team objectives.

Overview

14
14
years of professional experience
1
1
Certification

Work History

HV Battery Mechanical Array Engineer

Ford Motor Company – Electrified Systems Engineering (ESE)
11.2021 - Current
  • Support the design and release of future model High Voltage battery welded array modules by working with HV battery package engineers, and HV battery component engineers
  • Design and evaluate supplier design of specific module components using engineering techniques and knowledge of manufacturing process to ensure the most efficient and cost-effective design
  • Work closely with other functions and global teams to meet package, performance, and attribute requirements for HV Battery Array System
  • Interface to adjacent teams including HV Battery unit team, HV Battery manufacturing team, and HV Battery cell team, HV Battery Testing team, and Supplier Technical Assistance

HV Systems CAE Engineer

Ford Motor Company – Electrified Systems Engineering (ESE)
06.2015 - 11.2021
  • Conduct CAE crash analysis and deliver safety CAE solutions to meet GPDS milestones for both unit and programs, corresponding to NA, EU and CHINA programs. Deliver crash safety solutions to different GPDS milestones
  • Lead the development of best practice of crash safety CAE for HV systems
  • Work closely with other functions and global teams to meet safety requirements and regulations
  • Apply/implement CAE tools to reduce physical testing
  • Received 2017 VCSE Innovation Excellence Award – Global CAE (# 15109046)
  • Develop/execute CAE/test correlation for battery packs in crash tests including identification of instrumentation. Developed common post pressing technique for correlation of results

Crash Safety Engineer

Ford Motor Company – Product Development
03.2012 - 06.2015
  • Develop and validate the crashworthiness performance of vehicle structure, and fuel systems to meet vehicle performance targets. FE analysis for fuel system integrity in rear impact (FMVSS)
  • Develop specifications for safety systems, and evaluate design proposals
  • Cascade of design requirements to provide engineering robustness to the vehicle structure.
  • Develop the test plans for sled and component level testing. Analyze the test results along with simulation outputs
  • Designed high strength steel reinforcement for vehicle load path structure components enabling the use of carryover design which led to reduction of production costs
  • Prepare data to support response to Federal Government and rule making related to safety systems standards

Education

G. Cert. - Advanced Electric Vehicles Graduate Certificate

DTEI
Detroit, MI
05-2019

Ph.D. - Mechanical Engineering

Wayne State University
Detroit, MI
12-2011

M.S. - Mechanical Engineering

Helwan University
Cairo, Egypt
02-2004

Skills

  • Proficient in CAD/CAE tools including Radioss, LS-DYNA, Hyperworks, PRIMER, Ansa, Metapost, LS-PrePost, Nastran, Auto-CAD, Teamcenter, and Digital Buck
  • In-depth knowledge of material characteristics, castings, joints, welding, composites, and advanced materials
  • Expertise in testing, data processing for component and subsystem levels
  • Excellent written and oral communication skills Preparing technical presentations and reports
  • Proficient in non-linear dynamic crash simulation for HV systems and full vehicle Expertise in building and evaluating complex models for battery components
  • Significant knowledge of FE analysis of Energy Storage Systems (HV Batteries, Fuel Systems)
  • Good knowledge of regulations and requirements documents, and FMEA
  • Self-motivated with capabilities in completing multiple projects with competing deadlines
  • Critical thinking
  • Project management
  • Project planning
  • Engineering documentation
  • Root-cause analysis
  • Technical writing
  • Product development
  • Failure analysis
  • Structural analysis
  • Finite element analysis
  • Computer-aided design
  • Prototype testing
  • Computer skills
  • Teamwork and collaboration
  • Problem-solving

Accomplishments

  • Achieved [Result] by completing [Task] with accuracy and efficiency.
  • Resolved product issue through consumer testing.
  • Documented and resolved [Issue] which led to [Results].
  • Supervised team of [Number] staff members.
  • Achieved [Result] through effectively helping with [Task].
  • Collaborated with team of [Number] in the development of [Project name].

Certification

  • [Area of expertise] License - [Timeframe]
  • Licensed [Job Title] - [Timeframe]

COMPUTATIONAL SKILLS

  • CAD/CAE Tools: Radioss, LS-DYNA, Hyperworks (Hypermesh, Hyperview, MotionSolve, and HyperGraph), PRIMER, Ansa, Metapost, LS-PrePost, Nastran, Auto-CAD, Teamcenter, and Teamcenter Visualization Mockup.
  • MS Office: Microsoft PowerPoint, Excel, Word, Outlook, and OneNote.
  • MATLAB, Simulink, LabVIEW , Mathematica, ADAMS.

PATENTS

  • A complete list of patents is available upon request (20+ Patents)
  • Load Path Management in Crash for light weight battery structures – 2021
  • Battery Pack to Vehicle Attachment Assembly and Attachment Method - 2021
  • High Voltage Battery Pack Mounting Systems for Providing Load Path Management During Impact Loading Events – 2020
  • Mounting Brackets for Retaining Battery Pack Internal Components – 2019
  • Battery Structure with Energy Absorption Members - 2019
  • Battery Pack Connector Assembly and connecting Method – 2018
  • Traction Battery Securing Assembly and Method -2017

SELECTED PUBLICATIONS

Grace, I., Pilipchuk, V., Ibrahim, R., and Ayorinde, E., 2012, “Temperature Effect on Non-Stationary Compressive Loading Response of Polymethacrylimide Solid Foam,” Journal of Composite Structures, 94, 3052-3063.

Languages

English
Native or Bilingual

Timeline

HV Battery Mechanical Array Engineer

Ford Motor Company – Electrified Systems Engineering (ESE)
11.2021 - Current

HV Systems CAE Engineer

Ford Motor Company – Electrified Systems Engineering (ESE)
06.2015 - 11.2021

Crash Safety Engineer

Ford Motor Company – Product Development
03.2012 - 06.2015

Ph.D. - Mechanical Engineering

Wayne State University

M.S. - Mechanical Engineering

Helwan University

G. Cert. - Advanced Electric Vehicles Graduate Certificate

DTEI
Ihab Grace